BACK DOOR GLASS REMOVAL

PROCEDURE


  1. REMOVE BACK WINDOW GLASS CHANNEL LH

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  2. REMOVE BACK WINDOW GLASS CHANNEL RH

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  3. REMOVE BACK DOOR CENTER GARNISH

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  4. REMOVE REAR SPOILER ASSEMBLY

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  5. REMOVE BACK DOOR SIDE GARNISH LH

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  6. REMOVE BACK DOOR SIDE GARNISH RH

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  7. REMOVE BACK DOOR TRIM BOARD ASSEMBLY

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  8. REMOVE REAR WIPER ARM HEAD CAP

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  9. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY

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  10. REMOVE REAR WIPER MOTOR GROMMET

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  11. REMOVE REAR WIPER MOTOR ASSEMBLY

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  12. REMOVE BACK DOOR GLASS


    1. A005CBYE01
      Text in Illustration
      *1 Protective Tape

      Apply protective tape to the outer surface of the vehicle body to prevent scratches.

      Note

      When separating the back door glass from the vehicle, be careful not to damage the paint or interior and exterior ornaments.

    2. A005B15E01
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the back door glass and vehicle body on the locations indicated in the illustration.

      Tech Tips

      Matchmarks are not necessary if the back door glass is not going to be reused.

    3. A005B1Y

      Disconnect the 2 connectors.

    4. A005BMVE01
      Text in Illustration
      *1 Piano Wire

      Pass a piano wire between the vehicle body and back door glass from the interior as shown in the illustration.

    5. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

      Note

      When separating the back door glass from the vehicle, be careful not to damage the paint or interior and exterior ornaments.

    6. Cut off the adhesive by pulling the piano wire around the back door glass.

      Note

      Leave as much adhesive on the vehicle body as possible when removing the back door glass.

    7. A005CA1

      Using suction cups, disengage the 2 clips and remove the back door glass.

  13. REMOVE NO. 1 BACK WINDOW GLASS SPACER


    1. When reusing the back door glass:


      1. A005C1XE01
        Text in Illustration
        *A Back Side

        Using a scraper, remove the No. 1 back window glass spacer.

        Note


        • Be careful not to damage the back door glass.

        • Be sure to replace the No. 1 back window glass spacer with a new one.

  14. REMOVE NO. 2 BACK WINDOW GLASS SPACER

    Tech Tips

    Use the same procedure as for the RH side.

  15. REMOVE BACK WINDOW LOWER MOULDING


    1. When reusing the back door glass:


      1. A0059O6E01
        Text in Illustration
        *A Back Side

        Using a scraper, remove the back window lower moulding.

        Note


        • Be careful not to damage the back door glass.

        • Be sure to replace the back window lower moulding with a new one.

  16. REMOVE NO. 1 BACK WINDOW OUTSIDE MOULDING RH


    1. When reusing the back door glass:


      1. A005EUXE01
        Text in Illustration
        *A Back Side

        Using a scraper, remove the No. 1 back window outside moulding RH.

        Note


        • Be careful not to damage the back door glass.

        • Be sure to replace the No. 1 back window outside moulding RH with a new one.

  17. REMOVE NO. 1 BACK WINDOW OUTSIDE MOULDING LH

    Tech Tips

    Use the same procedure as for the RH side.

  18. REMOVE BACK DOOR GLASS ADHESIVE DAM


    1. When reusing the back door glass:


      1. A005ELEE01
        Text in Illustration
        *A Back Side

        Using a scraper, remove the back door glass adhesive dam.

        Note


        • Be careful not to damage the back door glass.

        • Be sure to replace the back door glass adhesive dam with a new one.

  19. CLEAN BACK DOOR GLASS


    1. Using a scraper, remove the adhesive tape and adhesive sticking to the back door glass.

      Note

      Be careful not to damage the back door glass.

    2. Clean the outer circumference of the back door glass with a non-residue solvent.

      Note


      • Do not touch the back door glass surface after cleaning it.

      • Even if using a new back door glass, clean the back door glass with a non-residue solvent.

  20. CLEAN VEHICLE BODY


    1. A005F22E07
      Text in Illustration
      *1 Adhesive
      *2 Vehicle Body

      Using a scraper, remove the moulding and adhesive from the back window fix glass.

    2. Clean and shape the contact surfaces of the vehicle body.


      1. Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body, as shown in the illustration.

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.