STARTER (for 2.7 kW Type) REASSEMBLY


  1. INSTALL STARTER CLUTCH SUB-ASSEMBLY


    1. Apply high-temperature grease to the idler gear, steel ball, return spring, clutch roller and retainer.

    2. A01E07W

      Install the steel ball.

    3. Insert the return spring into the starter clutch hole.

    4. Install the starter clutch assembly, idler gear, retainer and clutch roller to the starter drive housing.

      A01E2K4E02
    5. A01DWSO

      Install the starter drive housing to the magnet starter switch with the 3 screws.

      Torque:
      9.3 N*m  { 95 kgf*cm, 82 in.*lbf }

  2. INSTALL STARTER ARMATURE ASSEMBLY


    1. A01DVAL

      Install the starter armature to the starter yoke.

  3. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. Install the starter brush holder to the starter yoke.

    2. Install the 4 starter brushes to the starter brush holder.


      1. A01DZGQ

        Using a screwdriver, pull back the spring.

      2. Install the starter brush to the starter brush holder.

        Note

        Check that the positive (+) lead wires are not grounded.

    3. A01DXR5

      Install the commutator end frame with the 2 screws.

      Torque:
      3.6 N*m  { 37 kgf*cm, 32 in.*lbf }

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A01E0SE

      Align the protrusion of the starter yoke with the groove of the magnet starter switch, and install the starter yoke and starter armature.

    2. A01E206E01

      Install the 2 through bolts.

      Torque:
      9.3 N*m  { 95 kgf*cm, 82 in.*lbf }

    3. Connect the lead wire to terminal C with the nut.

      Torque:
      24 N*m  { 245 kgf*cm, 18 in.*lbf }