FRONT BRAKE(for 17 inch Front Disc Brake) INSTALLATION

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

Note:

When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTCs.

PROCEDURE

  1. INSTALL FRONT DISC

    1. C165879C02

      *a

      Matchmark

      Align the matchmarks and install the front disc.

      Tip:

      When replacing the front disc with a new one, select the installation position where the front disc has smallest runout.

  2. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING LH

    1. Install the front disc brake cylinder mounting LH with the 2 bolts.

      106.8 N*m

      1089 kgf*cm

      79 ft.*lbf

  3. INSTALL FRONT DISC BRAKE BUSH DUST BOOT

    1. C306299C01
      V100155

      Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bush dust boots, and the entire inner circumference of both ends.

      Tip:

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the front disc brake bush dust boot.

    2. Install the 2 front disc brake bush dust boots to the front disc brake cylinder mounting LH.

  4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN

    1. C268807C01
      V100155

      Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part and the seal surface of the front disc brake cylinder slide pin.

    2. C306300

      Install the front disc brake cylinder slide pin to the front disc brake cylinder mounting LH.

    3. Push the front disc brake cylinder slide pin into the front disc brake bush dust boot to align them.

  5. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH

    1. C268805C01
      V100155

      Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the contact surface of the front No. 2 disc brake cylinder slide pin where it contacts the front disc brake cylinder slide bush.

    2. Install a new front disc brake cylinder slide bush to the front No. 2 disc brake cylinder slide pin.

  6. INSTALL NO. 2 DISC BRAKE CYLINDER SLIDE PIN

    1. C268806C02
      V100155

      Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part and the seal surface of the front No. 2 disc brake cylinder slide pin.

    2. C306301

      Install the front No. 2 disc brake cylinder slide pin to the front disc brake cylinder mounting LH.

    3. Push the front No. 2 disc brake cylinder slide pin into the front disc brake bush dust boot to align them.

  7. INSTALL FRONT NO. 1 DISC BRAKE PAD SUPPORT PLATE

    1. C306302C01

      *1

      Front No. 1 Disc Brake Pad Support Plate

      *2

      Front No. 2 Disc Brake Pad Support Plate

      *3

      Front No. 3 Disc Brake Pad Support Plate

      *4

      Front No. 4 Disc Brake Pad Support Plate

      Install the 4 front disc brake pad support plates to the front disc brake cylinder mounting LH as shown in the illustration.

      Note:

      • The shapes of the front disc brake pad support plates differ. Therefore, when replacing a front disc brake pad support plate with a new plate, make sure to check the part number and shape for the installation position prior to installation.

      • When reusing a front disc brake pad support plate, make sure to check the installation position using the matchmark placed during removal prior to installation.

  8. INSTALL FRONT NO. 2 DISC BRAKE PAD SUPPORT PLATE

  9. INSTALL FRONT NO. 3 DISC BRAKE PAD SUPPORT PLATE

  10. INSTALL FRONT NO. 4 DISC BRAKE PAD SUPPORT PLATE

  11. INSTALL NO. 1 PAD WEAR INDICATOR PLATE

    1. C306303

      Install the 2 new No. 1 pad wear indicator plates to the 2 front disc brake pads.

      Note:

      Install the No. 1 pad wear indicator plates in the correct positions and directions.

  12. INSTALL FRONT ANTI-SQUEAL SHIM KIT

    1. C308439C01

      *1

      Front Disc Brake Pad

      *2

      No. 1 Anti-squeal Shim

      *3

      No. 2 Anti-squeal Shim

      Install the 2 No. 1 anti-squeal shims and 2 No. 2 anti-squeal shims to the each pad.

      Note:

      • When replacing a worn pad, the shims must be replaced together with the pad.

      • Install the shims in the correct positions and direction as shown in the illustration.

  13. INSTALL FRONT DISC BRAKE PAD

    1. Install the 2 front disc brake pads with the 2 No. 1 anti-squeal shims to the front disc brake cylinder mounting LH.

    2. C306306

      Install the 2 anti-squeal springs to the front disc brake pads.

      Note:

      • When replacing the front disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.

      • Be sure to install the anti-squeal springs into the front disc brake pad installation holes as far as they will go.

  14. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH

    1. C306307C01

      *a

      Hold

      *b

      Turn

      Hold the front disc brake cylinder slide pin and install the disc brake cylinder assembly LH to the disc brake cylinder mounting LH with 2 bolts.

      34.3 N*m

      350 kgf*cm

      25 ft.*lbf

      Note:

      • Install the disc brake cylinder assembly LH while holding both of the front disc brake pads because the anti-squeal springs may fall off the front disc brake pads.

      • Be sure that the anti-squeal springs are installed to the front disc brake pads.

  15. CONNECT FRONT FLEXIBLE HOSE

    1. Connect the front flexible hose to the disc brake cylinder assembly LH with a new gasket and a new union bolt.

      29.4 N*m

      300 kgf*cm

      22 ft.*lbf

      Note:

      Install the front flexible hose lock securely in the lock hole in the disc brake cylinder assembly LH.

  16. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    1. Connect the cable to the negative (-) auxiliary battery terminal.

      Click here

    2. Perform the following procedure if air bleeding is not necessary.

      1. Connect the reservoir level switch connector.

      2. Clear the DTCs.

        Click here

  17. INSTALL BATTERY SERVICE COVER

    Click here

  18. INSTALL DECK BOARD ASSEMBLY

    Click here

  19. BLEED BRAKE LINE

    Click here

  20. INSTALL FRONT WHEEL

    Click here