ENGINE OIL COOLER INSTALLATION
CAUTION / NOTICE / HINT
When replacing the injectors (including shuffling the injectors between the cylinders), common rail, intake manifold or cylinder head, it is necessary to replace the injection pipes with new ones.
When replacing the fuel supply pump, common rail, intake manifold or cylinder head, it is necessary to replace the fuel inlet pipe with a new one.
PROCEDURE
INSTALL OIL COOLER ASSEMBLY
-
Apply engine oil to the 2 new O-rings labeled B in the illustration.
Note:Do not apply engine oil to the new O-ring labeled A in the illustration.
Install the 3 new O-rings to the No. 1 oil cooler bracket.
Install the oil cooler assembly with the 5 bolts.
10 N*m
102 kgf*cm
7 ft.*lbf
-
INSTALL WATER BY-PASS HOSE
-
*1
Paint Mark
*a
Upper Side
Install the water by-pass hose to the water outlet and oil cooler assembly, and slide the 2 clamps to secure the hose.
Tip:Make sure the claws of hose clamp A are positioned above the paint mark as shown in the illustration.
-
INSTALL INTAKE MANIFOLD
CONNECT NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY
INSTALL NO. 2 INTAKE MANIFOLD
INSTALL ENGINE COVER BRACKET
INSTALL GAS FILTER BRACKET
INSTALL NO. 1 GAS FILTER
INSTALL DIESEL TURBO PRESSURE SENSOR
INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
INSTALL INTAKE MANIFOLD INSULATOR
INSTALL COMMON RAIL ASSEMBLY
INSTALL INJECTION PIPE SUB-ASSEMBLY
INSTALL FUEL INLET PIPE SUB-ASSEMBLY
INSTALL ELECTRIC EGR CONTROL VALVE ASSEMBLY
INSTALL NO. 2 EGR PIPE SUB-ASSEMBLY
CONNECT NO. 8 WATER BY-PASS HOSE
INSTALL NO. 7 WATER BY-PASS HOSE
INSTALL EGR VALVE BRACKET
CONNECT ENGINE WIRE
INSTALL DIESEL THROTTLE BODY ASSEMBLY
ADD ENGINE OIL
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note:When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click hereClick hereClick hereClick hereClick hereClick here
ADD ENGINE COOLANT
BLEED AIR FROM FUEL SYSTEM
INSPECT FOR COOLANT LEAK
INSPECT FOR OIL LEAK
INSPECT FOR FUEL LEAK
INSPECT ENGINE OIL LEVEL