FRONT BUMPER(for Hatchback, Wagon) REASSEMBLY

PROCEDURE

1. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

   1. 

      Install the front bumper reinforcement sub-assembly with the 8 bolts.

      50 N*m

      510 kgf*cm

      37 ft.*lbf

   2. Engage the 4 clamps.

2. INSTALL HEADLIGHT ASSEMBLY LH

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3. INSTALL HEADLIGHT ASSEMBLY RH

   Tip:

   Use the same procedure as for the LH side.

4. INSTALL FRONT BUMPER ENERGY ABSORBER

   1. 

      Engage the 2 guides to install the front bumper energy absorber.

5. INSTALL FRONT BUMPER SIDE RETAINER LH

   1. 

      *a	Bolt
      *b	Screw

      Engage the 3 claws.

   2. Install the front bumper side retainer LH with the bolt and screw.

      Bolt

      5.9 N*m

      60 kgf*cm

      52 in.*lbf

6. INSTALL FRONT BUMPER SIDE RETAINER RH

   Tip:

   Use the same procedure as for the LH side.

7. INSTALL FRONT BUMPER PAD

   Tip:

   Use the same procedure for the RH side and LH side.

   1. Clean the front bumper cover.

      1. Remove any remaining double-sided tape from the front bumper cover.

      2. Wipe off any tape adhesive residue with cleaner.

   2. Remove the release paper from a new front bumper pad.

      Tip:

      After removing the release paper, keep the exposed adhesive free from foreign matter.

   3. 

      *a

      Line

      Install the front bumper pad as shown in the illustration.

      Tip:

      Install the front bumper pad along the line marked on the front bumper cover.

8. INSTALL FRONT BUMPER MOULDING

   1. 

      Engage the 8 claws to install the front bumper moulding to the lower No. 1 radiator grille.

   2. 

      Engage the 13 claws.

   3. 

      Install the lower No. 1 radiator grille with front bumper moulding with the 2 clips.

9. INSTALL FRONT BUMPER HOLE COVER LH

   1. 

      *a

      Hook

      Engage the hook.

   2. Engage the 2 claws to install the front bumper hole cover LH.

10. INSTALL FRONT BUMPER HOLE COVER RH

    Tip:

    Use the same procedure as for the LH side.

11. INSTALL FRONT FENDER LINER RETAINER

    1. 

       Engage the claw to install the front fender liner retainer.

       Tip:

       Use the same procedure for the RH side and LH side.

12. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET

    1. 

       Engage the 2 guides.

    2. Install the front bumper extension mounting bracket with the 2 screws.

13. INSTALL RADIATOR GRILLE MOULDING LH

    1. 

       Engage the 5 claws.

    2. Install the upper radiator grille moulding LH with the screw.

14. INSTALL RADIATOR GRILLE MOULDING RH

    Tip:

    Use the same procedure as for the LH side.

15. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

    1. 

       Engage the 4 claws to install the radiator grille (or front panel) emblem.

16. INSTALL RADIATOR GRILLE

    1. 

       Engage the 9 claws.

    2. Install the radiator grille with the 3 screws.

17. INSTALL NO. 1 RADIATOR GRILLE SEAL

    1. Clean the inner radiator grille.

       1. Remove any remaining double-sided tape from the inner radiator grille.

       2. Wipe off any tape adhesive residue with cleaner.

    2. Remove the release paper from a new No. 1 radiator grille seal.

       Tip:

       After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. 

       Double-sided Tape

       Engage the 5 clips and install the No. 1 radiator grille seal as shown in the illustration.

18. INSTALL RADIATOR GRILLE SUB-ASSEMBLY

    1. 

       Engage the 9 claws.

    2. Install the radiator grille sub-assembly with the 3 screws.

19. INSTALL FOG LIGHT MOUNTING BRACKET LH

    1. w/ Fog Light:

       1. Clean the front bumper cover.

          1. Remove any remaining double-sided tape from the front bumper cover.

          2. Wipe off any tape adhesive residue with cleaner.

       2. Remove the release paper from a new protector.

          Tip:

          After removing the release paper, keep the exposed adhesive free from foreign matter.

       3. 

          Install the protector as shown in the illustration.

    2. 

       Engage the 6 claws.

    3. Install the fog light mounting bracket LH to the fog light cover LH with the 3 screws.

    4. Engage the guide and 11 claws to install the fog light cover LH with fog light mounting bracket LH.

       

       *A

       w/o Fog Light

       *B

       w/ Fog Light

20. INSTALL FOG LIGHT MOUNTING BRACKET RH

    Tip:

    Use the same procedure as for the LH side.

21. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

    Click hereClick here

22. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

    Tip:

    Use the same procedure as for the LH side.

23. INSTALL NO. 1 ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

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24. INSTALL NO. 2 ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

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25. INSTALL NO. 5 ENGINE ROOM WIRE (w/ TOYOTA Parking Assist-sensor System)

    1. Engage the 9 clamps.

       

    2. Connect the 6 connectors to install the No. 5 engine room wire.

       

26. INSTALL HEADLIGHT CLEANER HOSE (w/ Headlight Cleaner System)

    1. 

       Engage the 6 clamps to install the headlight cleaner hose.

27. INSTALL NO. 2 HEADLIGHT CLEANER CLAMP (w/ Headlight Cleaner System)

    Click hereClick here

28. INSTALL NO. 1 HEADLIGHT CLEANER CLAMP (w/ Headlight Cleaner System)

    Tip:

    Use the same procedure for the No. 2 headlight cleaner clamp.

29. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

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30. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

    Tip:

    Use the same procedure as for the LH side.

31. INSTALL HEADLIGHT WASHER COVER LH (w/ Headlight Cleaner System)

    Click hereClick here

32. INSTALL HEADLIGHT WASHER COVER RH (w/ Headlight Cleaner System)

    Tip:

    Use the same procedure as for the LH side.