CONDENSER REMOVAL

PROCEDURE

1. PRECAUTION

   Note

   After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFC-134a(R134a))

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3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFO-1234yf(R1234yf))

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4. REMOVE DECK BOARD ASSEMBLY

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5. REMOVE NO. 1 DECK BOARD

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6. REMOVE NO. 2 DECK BOARD

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7. REMOVE REAR DECK FLOOR BOX

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8. REMOVE DECK FLOOR BOX RH

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9. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

   Note

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

10. REMOVE FRONT BUMPER ASSEMBLY

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11. REMOVE NO. 1 INVERTER BRACKET

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12. DISCONNECT NO. 5 INVERTER COOLING HOSE

    
    

    1. 

       Using pliers, grip the claws of the clip and slide the clip to disconnect the No. 5 inverter cooling hose.

       Note

       
       

       • After disconnecting the No. 5 inverter cooling hose, immediately seal the openings of the hose and the condenser assembly with receiver and hybrid radiator assembly using vinyl tape to prevent entry of foreign matter.

       • Do not apply excessive force to the No. 5 inverter cooling hose.

       • Prepare a drain pan or cloth in case the coolant leaks.

13. DISCONNECT NO. 1 INVERTER COOLING HOSE

    
    

    1. 

       Using pliers, grip the claws of the clip and slide the clip to disconnect the No. 1 inverter cooling hose.

       Note

       
       

       • After disconnecting the No. 1 inverter cooling hose, immediately seal the openings of the hose and the condenser assembly with receiver and hybrid radiator assembly using vinyl tape to prevent entry of foreign matter.

       • Do not apply excessive force to the No. 1 inverter cooling hose.

       • Prepare a drain pan or cloth in case the coolant leaks.

14. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

    
    

    1. 

       Remove the bolt and disconnect the No. 1 cooler discharge hose.

    2. Remove the O-ring from the No. 1 cooler discharge hose.

       Note

       Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

15. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

    
    

    1. 

       Remove the bolt and disconnect the air conditioner tube and accessory assembly.

    2. Remove the O-ring from the air conditioner tube and accessory assembly.

       Note

       Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY

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17. REMOVE NO. 2 FAN SHROUD

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18. REMOVE CONDENSER ASSEMBLY WITH RECEIVER

    
    

    1. 

       Disengage the 2 guides and remove the condenser assembly with receiver and hybrid radiator assembly as shown in the illustration.

    2. 

       Remove the 4 bolts and hybrid radiator assembly from the condenser assembly with receiver.