HV RELAY ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

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  2. REMOVE SERVICE PLUG GRIP

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  3. REMOVE CONNECTOR COVER ASSEMBLY

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  4. CHECK TERMINAL VOLTAGE

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  5. INSTALL CONNECTOR COVER ASSEMBLY

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  6. REMOVE FRONT LUGGAGE COMPARTMENT TRIM COVER

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  7. REMOVE REAR LUGGAGE COMPARTMENT TRIM COVER

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  8. REMOVE REAR NO. 1 FLOOR CROSSMEMBER BRACE RH

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  9. REMOVE REAR NO. 1 FLOOR CROSSMEMBER BRACE LH

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  10. REMOVE NO. 4 HV BATTERY SHIELD PANEL

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  11. DISCONNECT FRAME WIRE

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  12. REMOVE UPPER NO. 1 HYBRID BATTERY COVER SUB-ASSEMBLY

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  13. REMOVE HV BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. B004FYM

      Disconnect the 2 HV battery junction block assembly connectors.

      Note

      Insulate the disconnected high-voltage connectors with insulating tape.

    2. B004ETR

      Disconnect the 2 HV battery junction block assembly connectors.

    3. B004GUK

      Using an insulated tool, remove the 3 nuts and hybrid battery terminal block.

    4. B004E34

      Remove the 3 nuts and HV battery junction block assembly from the upper No. 6 HV battery carrier bracket.

      Note

      If the HV battery junction block assembly has been dropped, replace it with a new one.