MANUAL TRANSMISSION ASSEMBLY INSTALLATION


  1. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY

    A01DZPXE06

    1. Align the input shaft with the clutch disc and install the transmission to the engine.

    2. Install the 4 bolts.

      Torque:
      72 N*m  { 734 kgf*cm, 53 ft.*lbf }

  2. INSTALL STIFFENER PLATE

    A01E04XE02

    1. Install the stiffener plate RH with the 4 bolts.

      Torque:
      69 N*m  { 704 kgf*cm, 51 ft.*lbf, for bolt A }
      37 N*m  { 377 kgf*cm, 27 ft.*lbf, for bolt B }

    2. Install the stiffener plate LH with the 4 bolts.

      Torque:
      69 N*m  { 704 kgf*cm, 51 ft.*lbf, for bolt A }
      37 N*m  { 377 kgf*cm, 27 ft.*lbf, for bolt B }

  3. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

    A01DZRLE01

    1. Install the mounting insulator with the 4 bolts.

      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }

  4. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

    A01DX1WE07

    1. Install the frame crossmember with the 4 bolts and 4 nuts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

    2. Install the 4 set bolts to the rear No. 1 engine mounting insulator.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

  5. INSTALL STARTER ASSEMBLY

    Click here

  6. CONNECT CLUTCH RELEASE CYLINDER ASSEMBLY

    A01DVK3E01

    1. Install the clutch release cylinder with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  7. CONNECT WIRE HARNESS


    1. Connect the back-up light switch connector and speedometer sensor connector.

  8. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  9. INSTALL REAR PROPELLER SHAFT ASSEMBLY

    Click here

  10. INSTALL NO. 2 FRAME CROSSMEMBER ASSEMBLY

    A01E1EME02

    1. Install the frame crossmember with the 4 bolts and 4 nuts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  11. ADD MANUAL TRANSMISSION OIL

    A01E16LE09

    1. Stop the vehicle on a level surface.

    2. Remove the filler plug and gasket.

    3. Check that the oil level is between 0 to 5 mm (0 to 0.20 in.) from the bottom lip of the filler plug opening.

      If the result is not as specified, add transmission oil.

      Oil grade
      GL-4
      Viscosity
      SAE 75W-90, 80W or 80W-90
      Standard capacity
      2.2 liters (2.3 US qts, 1.9 Imp. qts)

      Note


      • Too much or too little oil will lead to transmission problems.

      • After adjusting the oil level, drive the vehicle and check the oil level again.

    4. Check for oil leakage when the oil level is low. If leakage is found, repair the area necessary to stop the leak. Replace damaged parts as necessary.

    5. Install a new gasket and the filler plug.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  12. INSTALL NO. 2 ENGINE UNDER COVE

    Torque:
    28 N*m  { 286 kgf*cm, 21 ft.*lbf }

  13. INSTALL NO. 1 ENGINE UNDER COVER

    Torque:
    28 N*m  { 286 kgf*cm, 21 ft.*lbf }

  14. INSTALL FLOOR SHIFT SHIFT LEVER ASSEMBLY


    1. Cover the shift lever cap with a cloth.

    2. Press down on the shift lever cap and rotate it clockwise to install it.

      Tech Tips

      Apply MP grease to the tip of the shift lever.

  15. INSTALL SHIFT LEVER BOOT ASSEMBLY

    A01E0JFE04

    1. Install the shift lever boot with the 4 screws and 2 clips.

    2. w/o Console Box:

      Install the floor carpet, front seat, front door scuff plate, etc.

  16. INSTALL CONSOLE BOX ASSEMBLY

    Click here

  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  18. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

  19. CHECK SRS WARNING LIGHT

    Click here