HYBRID / BATTERY CONTROL TORQUE SPECIFICATIONS

Table 1. COOLANT (for Inverter)

Part Tightened

N*m

kgf*cm

ft.*lbf

Drain plug x Hybrid vehicle transaxle assembly

39.2 N*m

400 kgf*cm

29 ft.*lbf

Table 2. HYBRID VEHICLE CONTROL ECU

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

ECU integration box RH x Instrument panel

(for LHD)

Nut

5.5 N*m

56 kgf*cm

49 in.*lbf

Bolt

12 N*m

122 kgf*cm

9 ft.*lbf

Hybrid vehicle control ECU x Body

(for RHD)

8.0 N*m

82 kgf*cm

71 in.*lbf

Table 3. INVERTER WITH CONVERTER

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

No. 2 engine room wire x Inverter with converter assembly

18 N*m

184 kgf*cm

13 ft.*lbf

No. 2 inverter reserve tank bracket x Inverter with converter assembly

10 N*m

102 kgf*cm

7 ft.*lbf

Hybrid inverter protector assembly x Inverter with converter assembly

(for AWD)

10 N*m

102 kgf*cm

7 ft.*lbf

No. 1 inverter reserve tank bracket x Inverter with converter assembly

(for 2WD)

10 N*m

102 kgf*cm

7 ft.*lbf

Wire harness clamp bracket x Inverter with converter assembly

(for AWD)

7.7 N*m

79 kgf*cm

68 in.*lbf

No. 3 inverter bracket x Inverter with converter assembly

3.5 N*m

36 kgf*cm

31 in.*lbf

No. 2 inverter bracket x Inverter with converter assembly

3.5 N*m

36 kgf*cm

31 in.*lbf

No. 4 inverter bracket x Inverter with converter assembly

3.5 N*m

36 kgf*cm

31 in.*lbf

Air cleaner bracket x Inverter with converter assembly

(for AWD)

5.0 N*m

51 kgf*cm

44 in.*lbf

No. 1 air cleaner bracket x Inverter with converter assembly

5.0 N*m

51 kgf*cm

44 in.*lbf

High voltage fuse x Inverter with converter

4.0 N*m

41 kgf*cm

35 in.*lbf

Inverter with converter assembly x Inverter bracket

Bolt A

13 N*m

133 kgf*cm

10 ft.*lbf

Bolt B

10.5 N*m

107 kgf*cm

8 ft.*lbf

Nut

13 N*m

133 kgf*cm

10 ft.*lbf

No. 2 engine room wire x Junction block

8.4 N*m

86 kgf*cm

74 in.*lbf

Inverter protector x Inverter with converter assembly

(w/ Bracket)

8.0 N*m

82 kgf*cm

71 in.*lbf

No. 5 floor wire x Inverter with converter assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

Connector cover assembly x Inverter with converter assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

Upper inverter cover x Inverter with converter assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

Motor cable x Inverter with converter assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

Generator cable x Inverter with converter assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

No. 5 floor wire x Inverter with converter assembly (rear motor high-voltage cable side)

(for AWD)

8.0 N*m

82 kgf*cm

71 in.*lbf

Inverter reserve tank assembly x Inverter reserve tank bracket

10 N*m

102 kgf*cm

7 ft.*lbf

Table 4. BATTERY VOLTAGE SENSOR

Part Tightened

N*m

kgf*cm

in.*lbf

Battery voltage sensor x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

Lower No. 2 hybrid battery carrier patch x HV battery assembly

Bolt

7.5 N*m

76 kgf*cm

66 in.*lbf

Nut

7.5 N*m

76 kgf*cm

66 in.*lbf

Table 5. HV BATTERY

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Hybrid battery stack x Lower hybrid battery carrier sub-assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

Battery cooling blower assembly LH x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

Battery cooling blower assembly RH x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

No. 1 hybrid battery shield sub-assembly x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

No. 1 hybrid vehicle battery carrier bracket sub-assembly x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

Hybrid battery cover sub-assembly LH x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

Hybrid battery cover sub-assembly RH x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

Hybrid battery junction block assembly x Lower No. 2 hybrid battery carrier patch

7.5 N*m

76 kgf*cm

66 in.*lbf

HV battery assembly x Body

19 N*m

194 kgf*cm

14 ft.*lbf

No. 5 floor wire x Hybrid battery junction block assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Ground terminal x HV battery assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

No. 5 floor wire x Positive auxiliary battery terminal

6.0 N*m

61 kgf*cm

53 in.*lbf

Table 6. WATER PUMP WITH MOTOR

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

HV water pump bracket sub-assembly x Inverter bracket

10 N*m

102 kgf*cm

7 ft.*lbf

Water pump with motor x HV water pump bracket sub-assembly

6.1 N*m

62 kgf*cm

54 in.*lbf

Table 7. SUB RADIATOR

Part Tightened

N*m

kgf*cm

in.*lbf

Radiator assembly (for Inverter coolant) x Cooler condenser assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Table 8. FRAME WIRE

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Wire harness clamp bracket D x Body

7.7 N*m

79 kgf*cm

68 in.*lbf

Wire harness clamp bracket C x Body

7.7 N*m

79 kgf*cm

68 in.*lbf

Wire harness clamp bracket B x Body

7.7 N*m

79 kgf*cm

68 in.*lbf

Wire harness clamp bracket A x Body

7.7 N*m

79 kgf*cm

68 in.*lbf

No. 5 floor wire x Body

Bolt

15 N*m

153 kgf*cm

11 ft.*lbf

Nut

7.7 N*m

79 kgf*cm

68 in.*lbf

No. 5 floor wire (rear motor high voltage cable side) x Rear traction motor with transaxle assembly

(for AWD)

15 N*m

153 kgf*cm

11 ft.*lbf

No. 5 floor wire x Heater accessory assembly

7.7 N*m

79 kgf*cm

68 in.*lbf

No. 5 floor wire x Inverter with converter assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

No. 5 floor wire x No. 1 relay block

8.4 N*m

86 kgf*cm

74 in.*lbf

No. 5 floor wire (rear motor high voltage cable side) x Inverter with converter assembly

(for AWD)

8.0 N*m

82 kgf*cm

71 in.*lbf

No. 14 wiring harness protector x Body

15 N*m

153 kgf*cm

11 ft.*lbf

No. 13 wiring harness protector x Body

15 N*m

153 kgf*cm

11 ft.*lbf

No. 1 front lower floor heat insulator x Body

4.9 N*m

50 kgf*cm

43 in.*lbf

No. 5 floor wire x Hybrid battery junction block assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Ground terminal x HV battery assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

No. 2 hybrid vehicle battery shield reinforcement x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

Inverter reserve tank assembly x Inverter reserve tank bracket

10 N*m

102 kgf*cm

7 ft.*lbf

Table 9. ACCELERATOR PEDAL SENSOR

Part Tightened

N*m

kgf*cm

in.*lbf

Accelerator pedal sensor assembly x Body

5.4 N*m

55 kgf*cm

48 in.*lbf

Table 10. HV RELAY ASSEMBLY

Part Tightened

N*m

kgf*cm

in.*lbf

Hybrid battery junction block assembly x Lower No. 2 hybrid battery carrier patch

7.5 N*m

76 kgf*cm

66 in.*lbf

No. 5 floor wire x Hybrid battery junction block assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Ground terminal x HV battery assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Table 11. SERVICE PLUG GRIP

Part Tightened

N*m

kgf*cm

in.*lbf

Hybrid battery service plug cover x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

Negative auxiliary battery terminal x Auxiliary battery

5.4 N*m

55 kgf*cm

48 in.*lbf

Table 12. BATTERY BLOWER

Part Tightened

N*m

kgf*cm

in.*lbf

Battery cooling blower assembly LH x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf

Battery cooling blower assembly RH x HV battery assembly

7.5 N*m

76 kgf*cm

66 in.*lbf