STARTER (for 1.6 kW Type) DISASSEMBLY


  1. REMOVE REPAIR SERVICE STARTER KIT


    1. A01DX8H

      Remove the nut, and then disconnect the lead wire from terminal C.

    2. A01E0K0

      Remove the 2 screws holding the repair service starter kit to the starter drive housing.

    3. Remove the repair service starter kit.

    4. Remove the return spring and plunger from the starter drive housing.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01DWLE

      Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame.

    2. A01E087

      Remove the starter commutator end frame from the starter yoke.

  3. REMOVE STARTER ARMATURE PLATE


    1. A01E2XF

      Remove the starter armature plate from the starter yoke.

  4. REMOVE STARTER COMMUTATOR END FRAME COVER


    1. A01DXGZ

      Using a screwdriver, remove the starter commutator end frame cover.

  5. REMOVE STARTER ARMATURE ASSEMBLY

    Note

    Do not drop the starter armature assembly.


    1. Hold the starter commutator end frame between aluminum plates in a vise.

      Note

      Do not damage the starter commutator end frame.

    2. A01E0B3

      Using snap ring pliers, remove the snap ring and plate washer.

      Note

      Do not drop the starter armature assembly.

    3. Remove the starter armature from the commutator end frame.

  6. REMOVE PLANET GEAR


    1. A01DWK2

      Remove the 3 planetary gears from the starter center bearing clutch.

  7. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

    A01DVYP

    1. Remove the starter center bearing clutch and starter drive lever set pin from the starter drive housing.

    2. Remove the starter drive lever set pin from the starter center bearing clutch.