FUEL MAIN VALVE(w/ Canister Pump Module) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel main valve assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Perform steering sensor zero point calibration Lane departure alert system (w/ Steering Control)

Click here

Pre-collision system
Memorize steering angle neutral point Parking assist monitor system

Click here

Replacement of fuel pump Inspection after repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here

CAUTION:


  • B0085SR

    Never perform work on fuel system components near any possible ignition sources.

  • Vaporized fuel could ignite, resulting in a serious accident.


  • B0085VC

    Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

Note


  • Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

  • When replacing the fuel filter, replace it together with the fuel suction plate sub-assembly.

B00864WC01
*a Tube

PROCEDURE


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  3. SEPARATE FUEL FILTER


    1. B0084GR

      Disengage the clamp to disconnect the tube from the fuel filter.

    2. B0085A3C01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws.

    3. B0088AUC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, separate the fuel filter from the fuel sub-tank.

      Note


      • Do not damage the fuel sub-tank and fuel filter.

      • Pull out the fuel filter carefully because the O-ring is firmly installed between the fuel filter and fuel sub-tank.

      • Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

        Click here

    4. B0083SS

      Remove the O-ring from the fuel sub-tank.

  4. REMOVE FUEL MAIN VALVE ASSEMBLY (for Low Pressure)


    1. B00882O

      Remove the clip from the fuel filter.

    2. B0087F7C01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the fuel main valve assembly from the fuel filter.

      Note


      • Pull out the fuel main valve assembly carefully because the O-rings are firmly installed between the fuel main valve assembly and fuel filter.

      • Do not damage the fuel filter.

    3. B008565C10
      *1 O-ring

      Remove the 2 O-rings from the fuel main valve assembly.

  5. REMOVE FUEL MAIN VALVE ASSEMBLY (for High Pressure)


    1. B0083DI

      Remove the clip from the fuel filter.

    2. B0084TMC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the fuel main valve assembly from the fuel filter.

      Note


      • Pull out the fuel main valve assembly carefully because the O-rings are firmly installed between the fuel main valve assembly and fuel filter.

      • Do not damage the fuel filter.

    3. B0084OAC02
      *1 O-ring
      *a Mesh
      *b Mini-clip

      Remove the O-ring from the fuel main valve assembly.

      Note

      Do not remove the mesh and mini-clip from the fuel main valve assembly.