QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the LH and RH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart (Click here).

PROCEDURE

  1. INSTALL QUARTER WINDOW ASSEMBLY LH

    B239031C01

    *1

    Primer M

    *2

    Adhesive

    *a

    CORRECT

    *b

    INCORRECT

    1. Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

      Note:

      • Allow the primer coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      B239033C01

      *1

      Adhesive

      -

      *a

      Backside

      *b

      Adhesive Center Line

      Standard

      Area

      Specified Condition

      a

      7.0 mm (0.276 in.)

      b

      8.0 mm (0.315 in.)

      c

      6.5 mm (0.256 in.)
      Tip:

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the quarter window glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration.

        B239034C01

        *1

        Adhesive

        -

        -

        *a

        Backside

        *b

        Adhesive Center Line

        Standard

        Area

        Specified Condition

        a

        12.0 mm (0.472 in.)

        b

        8.0 mm (0.315 in.)

        c

        6.5 mm (0.256 in.)
        Tip:

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame

        Temperature

        Usage Time Frame

        35°C (95°F)

        15 minutes

        20°C (68°F)

        1 hour 40 minutes

        5°C (41°F)

        8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the quarter window glass as shown in the illustration.

    4. Install the quarter window glass to the vehicle body.

      1. B249335

        Attach the 4 clips to install the quarter window assembly LH.

        Note:

        Allow the primer to dry for 3 minutes or more.

      2. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note:

        • Allow the primer coating to dry for 3 minutes or more.

        • Check the clearance between the body and glass.

      3. Lightly press the front surface of the glass to ensure a close fit.

      4. BO03986C01

        *1

        Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tip:

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note:

        Do not drive the vehicle within the time written in the table below.

        Minimum Time

        Temperature

        Minimum Time Prior to Driving Vehicle

        35°C (95°F)

        1 hour 30 minutes

        20°C (68°F)

        5 hours

        5°C (41°F)

        24 hours

  2. CHECK FOR LEAK AND REPAIR

    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  3. INSTALL NO. 1 ROOF SIDE RAIL GARNISH LH

    B242802C01

    *1

    New Clip

    1. Install a new clip A to the roof side rail garnish.

    2. Attach the 3 clips to install the roof side rail garnish.

  4. INSTALL ROOF HEADLINING ASSEMBLY

    1. Install the roof headlining assembly (Click here).