QUARTER WINDOW GLASS(for Wagon) INSTALLATION

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE

  1. CLEAN QUARTER WINDOW ASSEMBLY

    1. BO04421

      Clean the outer circumference of the quarter window assembly with a non-residue solvent.

      Note:

      • Do not touch the quarter window assembly surface after cleaning it.

      • Be careful not to damage the quarter window assembly and clips.

  2. INSTALL QUARTER WINDOW ASSEMBLY

    1. Using a brush, coat the installation surfaces on the vehicle body with primer M.

      Note:

      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the adhesive application area of a new quarter window assembly with primer G.

      B350593C01

      *A

      Back Side

      -

      -
      V100155

      Primer G

      -

      -

      Standard Dimension

      Area

      Dimension

      a

      11.0 mm (0.433 in.)

      b

      19.0 mm (0.748 in.)

      c

      6.0 mm (0.236 in.)

      d

      11.0 mm (0.433 in.)

      e

      11.0 mm (0.433 in.)

      f

      11.0 mm (0.433 in.)

      g

      11.0 mm (0.433 in.)

      h

      11.0 mm (0.433 in.)

      i

      11.0 mm (0.433 in.)
      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    3. Apply adhesive to the quarter window assembly.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B214800C28

        *a

        Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension

        Area

        Dimension

        a

        12.0 mm (0.472 in.) or more

        b

        8.0 mm (0.315 in.) or more

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window assembly as shown in the illustration.

        B350594C01

        *A

        Back Side

        -

        -
        V100155

        Adhesive

        -

        -

        Standard Dimension

        Area

        Dimension

        a

        5.0 mm (0.197 in.)

        b

        8.0 mm (0.315 in.)

        c

        5.0 mm (0.197 in.)

        d

        11.0 mm (0.433 in.)

        e

        6.0 mm (0.236 in.)

        f

        5.0 mm (0.197 in.)

        g

        5.0 mm (0.197 in.)

        h

        5.0 mm (0.197 in.)

        i

        5.0 mm (0.197 in.)

    4. Install the quarter window assembly to the vehicle body.

      1. B350592

        Using suction cups, engage the 3 clips to install the quarter window assembly.

        Note:

        • Check that the clips are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and quarter window assembly.

      2. Lightly press the outer surface of the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

        Tip:

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

        Note:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature

        Minimum Time prior to Driving Vehicle

        35°C (95°F)

        1 hour and 30 minutes

        20°C (68°F)

        5 hours

        5°C (41°F)

        24 hours

  3. INSPECT FOR LEAK AND REPAIR

    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH

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  5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

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  6. INSTALL RECLINING REMOTE CONTROL BEZEL LH

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  7. INSTALL NO. 2 DECK SIDE TRIM HOOK

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  8. INSTALL REAR SEAT SIDE GARNISH LH

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  9. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY LH

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  10. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

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  11. INSTALL REAR DOOR SCUFF PLATE LH

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  12. INSTALL REAR SEATBACK ASSEMBLY LH

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  13. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY

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  14. INSTALL REAR SEAT HEADREST ASSEMBLY

  15. INSTALL REAR SEAT CUSHION ASSEMBLY

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  16. INSTALL REAR DECK TRIM COVER

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  17. INSTALL ROOM PARTITION NET ASSEMBLY (w/ Partition Net)

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  18. INSTALL TONNEAU COVER ASSEMBLY

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  19. INSTALL DECK FLOOR BOX LH (w/o Woofer)

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  20. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Deck Board)

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  21. INSTALL REAR FLOOR MAT ASSEMBLY

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  22. INSTALL FRONT DECK FLOOR BOX (w/ Deck Board)

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  23. INSTALL DECK BOARD ASSEMBLY (w/ Deck Board)

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  24. INSTALL DECK BOARD SUB-ASSEMBLY (w/ Deck Board)

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