FRONT BRAKE(for 16 inch Front Disc Brake) INSTALLATION

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

Note:

When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTCs.

PROCEDURE

  1. INSTALL FRONT DISC

    1. C127063C02

      *a

      Matchmark

      Align the matchmarks and install the front disc.

      Tip:

      When replacing the front disc with a new one, select the installation position where the front disc has the smallest runout.

  2. INSTALL FRONT DISC BRAKE BUSH DUST BOOT

    1. C347208C01
      V100155

      Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire circumference of a new front disc brake bush dust boot, and the entire inner circumference of both ends.

      Tip:

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the front disc brake bush dust boot.

      Note:

      Apply a sufficient amount of lithium soap base glycol grease to the entire circumference of the front disc brake bush dust boot and front disc brake cylinder mounting contact surfaces.

    2. Install the 2 front disc brake bush dust boots to the front disc brake cylinder mounting LH.

  3. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH

    1. C347253C01
      V100155

      Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the contact surface of the front No. 2 disc brake cylinder slide pin where it contacts the front disc brake cylinder slide bush.

    2. Install a new front disc brake cylinder slide bush to the front No. 2 disc brake cylinder slide pin.

  4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN

    1. C347252C01

      *1

      Front Disc Brake Cylinder Slide Pin

      *2

      Front No. 2 Disc Brake Cylinder Slide Pin
      V100155

      Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part and the seal surface of the 2 front disc brake cylinder slide pins.

    2. Install the front disc brake cylinder slide pin to the front disc brake cylinder mounting LH.

  5. INSTALL FRONT NO. 2 DISC BRAKE CYLINDER SLIDE PIN

    1. Install the front No. 2 disc brake cylinder slide pin to the front disc brake cylinder mounting LH.

  6. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING LH

    1. Install the front disc brake cylinder mounting LH with the 2 bolts.

      106.8 N*m

      1089 kgf*cm

      79 ft.*lbf

  7. INSTALL FRONT NO. 1 DISC BRAKE PAD SUPPORT PLATE

    1. Install the 2 front No. 1 disc brake pad support plates to the front disc brake cylinder mounting LH.

  8. INSTALL FRONT NO. 2 DISC BRAKE PAD SUPPORT PLATE

    1. Install the 2 front No. 2 disc brake pad support plates to the front disc brake cylinder mounting LH.

  9. INSTALL NO. 1 PAD WEAR INDICATOR PLATE

    1. Install the 2 No. 1 pad wear indicator plates to the pads.

      Note:

      Install the No. 1 pad wear indicator plate in the correct positions and directions.

  10. INSTALL FRONT ANTI-SQUEAL SHIM KIT

    1. C127978C01

      *1

      Front Disc Brake Pad

      *2

      No. 1 Anti-squeal Shim

      *3

      No. 2 Anti-squeal Shim (Inner)

      *4

      No. 2 Anti-squeal Shim (Outer)

      Install the 2 No. 1 anti-squeal shims and 2 No. 2 anti-squeal shims to the each pad.

      Note:

      • When replacing a worn pad, the shims must be replaced together with the pads.

      • Install the shims in the correct positions and direction as shown in the illustration.

  11. INSTALL FRONT DISC BRAKE PAD

    1. Install the 2 front disc brake pads to the front disc brake cylinder mounting LH.

      Note:

      Make sure there is no oil or grease on the friction surfaces of the pads and disc.

  12. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH

    1. C346414C01

      *a

      Hold

      *b

      Turn

      Hold the front disc brake cylinder slide pins and install the disc brake cylinder assembly LH to the disc brake cylinder mounting LH with 2 bolts.

      34.3 N*m

      350 kgf*cm

      25 ft.*lbf

  13. CONNECT FRONT FLEXIBLE HOSE

    1. Install a new gasket and connect the front flexible hose with a new union bolt.

      29.4 N*m

      300 kgf*cm

      22 ft.*lbf

      Note:

      Insert the flexible hose lock securely into the lock hole in the disc brake cylinder assembly LH.

  14. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    1. Connect the cable to the negative (-) auxiliary battery terminal.

      Click here

    2. Perform the following procedure if air bleeding is not necessary.

      1. Connect the reservoir level switch connector.

      2. Clear the DTCs.

        Click here

  15. INSTALL BATTERY SERVICE COVER

    Click here

  16. INSTALL DECK BOARD ASSEMBLY

    Click here

  17. BLEED BRAKE LINE

    Click here

  18. INSTALL FRONT WHEEL

    Click here