FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

  2. REMOVE DECK BOARD ASSEMBLY

    Click here

  3. REMOVE NO. 1 DECK BOARD

    Click here

  4. REMOVE NO. 2 DECK BOARD

    Click here

  5. REMOVE REAR DECK FLOOR BOX

    Click here

  6. REMOVE DECK FLOOR BOX RH

    Click here

  7. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. B005Y4H

      Using a moulding remover, disengage the 3 claws and remove the front door inside handle bezel plug.

  9. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. B005ZS4

      Using a moulding remover, disengage the clip, 11 claws and 4 guides.

    2. Disconnect the connector and remove the multiplex network master switch assembly with front door armrest base panel.

  10. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. B005ZG7

      Using a moulding remover, disengage the clip, 11 claws and 4 guides.

    2. Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.

  11. REMOVE DOOR ARMREST COVER


    1. B005YGD

      Remove the door armrest cover.

  12. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B005Y5ZE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front door panel.

    2. B005YL3

      Remove the 2 screws.

    3. Using a clip remover, disengage the 9 clips.

    4. Disconnect the courtesy light connector.

      Note

      Make sure not to damage the courtesy light and harness.

    5. Pull out the front door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    6. Raise the front door trim board sub-assembly and disconnect the front door trim board sub-assembly with the front door inner glass weatherstrip.

    7. B005XWV

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly, and remove the front door trim board sub-assembly.

  13. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP


    1. B005XS9

      Disengage the 7 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.

  14. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B005ZKR

      Using a screwdriver, disengage the 2 claws to remove the front door inside handle sub-assembly.

  15. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  16. REMOVE OUTER MIRROR PROTECTOR

    Click here

  17. REMOVE OUTER MIRROR INSTALL HOLE COVER

    Click here

  18. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

    Click here

  19. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  20. REMOVE FRONT DOOR TRIM BRACKET


    1. B005XJO

      Remove the 2 screws and front door trim bracket.

  21. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B005YR4

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the front door panel.

  22. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. B005XS8

      Remove the grommet.

    2. Connect the cable to the negative (-) auxiliary battery terminal and multiplex network master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) auxiliary battery terminal and multiplex network master switch assembly.

    4. B005XGL

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    5. B005Y71E03

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the door glass.

  23. REMOVE FRONT DOOR POWER WINDOW REGULATOR ASSEMBLY


    1. B005YKGE04
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door power window regulator assembly may fall and cause damage.

    3. Remove the 5 bolts and front door power window regulator assembly.

    4. Remove the temporary bolt from the front door power window regulator assembly.

  24. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. B005Y2K

      Using a T25 "TORX" socket wrench, remove the 3 screws and power window regulator motor assembly.

  25. REMOVE FRONT DOOR GLASS RUN


    1. B005XW9

      Remove the front door glass run.

  26. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. B005YM0

      Remove the bolt.

    2. Disengage the guide and front door rear lower frame sub-assembly as shown in the illustration.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B005YTN

      Remove the hole plug.

    2. B005ZBY

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. B005ZAS

      Using a screwdriver, disengage the claw and 2 guides to remove the front door outside handle cover as shown in the illustration.

  29. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B005YTG

      Remove the hole plug.

    2. B005XWR

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  30. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. w/ Entry and Start System:


      1. B005Y2I

        Using a screwdriver, disengage the 2 claws.

      2. Using a screwdriver, disconnect the connector.

    2. B005YQW

      Move the lever in the direction indicated by the arrow in the illustration.

    3. B005ZW0

      Remove the front door outside handle assembly as shown in the illustration.

  31. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B005YKQ

      Disengage the 3 claws to remove the front door front outside handle pad.

  32. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B005Z16

      Disengage the 2 claws to remove the front door rear outside handle pad.

  33. REMOVE FRONT DOOR LOCK ASSEMBLY


    1. B005YBKE01
      Text in Illustration
      *1 Front Door Lock Open Rod

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock assembly downward to disconnect the front door lock open rod and remove the front door lock assembly and cables as a unit.

    4. B005Z77

      When reusing the front door lock assembly:


      1. Remove the door lock wiring harness seal from the front door lock assembly.

  34. REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY (w/o Double Locking System)


    1. B005XOP

      Using a screwdriver, disengage the 2 claws as shown in the illustration.

    2. B005YV6

      Disengage the 2 claws to remove the front door lock cover sub-assembly.

  35. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    1. B005ZMB

      Remove the front door lock remote control cable assembly as shown in the illustration.

  36. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    1. B005Y0F

      Remove the front door lock remote control cable assembly as shown in the illustration.

  37. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    1. B005Z80

      Remove the front door inside locking cable assembly as shown in the illustration.

  38. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    1. B005YCS

      Using a screwdriver, disengage the 3 claws as shown in the illustration.

    2. B005ZS6

      Remove the front door inside locking cable assembly as shown in the illustration.

  39. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. w/ Entry and Start System:


      1. B005YXH

        Disconnect the connector.

      2. Disengage the clamp.

    2. B005ZV0E03
      Text in Illustration
      *a Outside
      *b Inside

      Using a T30 "TORX" socket wrench, loosen the screw.

    3. Slide the front door outside handle frame sub-assembly to disengage the door handle nut and claw of the front door outside handle frame sub-assembly, and then remove it.

  40. REMOVE FRONT DOOR WIRE (w/ Entry and Start System)


    1. B005YGS

      Disengage the 2 clamps and remove the front door wire.

  41. REMOVE FRONT DOOR LOCK OPEN ROD


    1. B005YKNE03

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  42. REMOVE DOOR FRAME GARNISH


    1. B005YB0

      Using a screwdriver with its tip wrapped with protective tape, disengage the clip to remove the door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing the door frame garnish.

  43. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B005XEH

      Remove the 3 bolts and front door check assembly.

  44. REMOVE FRONT DOOR WEATHERSTRIP


    1. B005YV3

      Using a clip remover, disengage the 17 clips and remove the front door weatherstrip.

  45. REMOVE FRONT DOOR PANEL CUSHION


    1. B005ZTP

      Disengage the 2 claws to remove the 2 front door panel cushions.

  46. REMOVE FRONT DOOR DUST PROOF SEAL


    1. B005YXQ

      Disengage the claw to remove the front door dust proof seal.

      Tech Tips

      Use the same procedure for the other 2 front door dust proof seals.

  47. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  48. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  49. REMOVE NO. 1 BLACK OUT TAPE

    Click here

  50. REMOVE FRONT DOOR STRIPE

    Click here

  51. REMOVE FRONT DOOR LOWER OUTSIDE STRIPE

    Click here

  52. REMOVE FRONT DOOR REAR OUTSIDE STRIPE

    Click here