FRONT SHOCK ABSORBER INSTALLATION

CAUTION / NOTICE / HINT

Tip:
  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE

  1. INSTALL FRONT LOWER COIL SPRING INSULATOR

    1. C396172C01
      V100135

      Claw

      V100136

      Positioning Pin

      Install the front lower coil spring insulator to the front shock absorber assembly.

      Note:

      When installing the front lower coil spring insulator, insert the positioning pin and claw of the front lower coil spring insulator into the hole of the spring seat.

  2. INSTALL FRONT SPRING BUMPER

    1. Install the front spring bumper to the front shock absorber assembly.

      Note:

      Face the smaller diameter end of the front spring bumper downward.

  3. INSTALL FRONT COIL SPRING

    1. C287918N04

      For SST with stopper pins:

      1. Secure SST in a vise.

        09727-30022

        09727-00010

        09727-00022

        09727-00031

      2. C302414C01

        *a

        Correct

        *b

        Incorrect

        *c

        Parallel

        *d

        Not Parallel

        Attach the hooks of each SST arm across the diameter of the coil spring.

        CAUTION:
        • Make sure that the hooks of the upper and lower arms are attached to the coil spring so that the distance between the hooks is as large as possible.

        • Make sure that the arms of SST are parallel and attached to the coil spring, and the number of coil springs between the hooks on each side is the same.

        • Check that the claws of the hooks are securely attached to the coil spring.

      3. C302415C01

        *a

        Correct

        *b

        Incorrect

        *c

        Stopper Pin

        Install the stopper pins to the hooks of SST.

        CAUTION:

        Make sure that the stopper pins are installed securely.

      4. Using SST, compress the coil spring.

        CAUTION:
        • If the coil spring bends while using SST, stop immediately and reattach SST correctly.

        • Do not compress the coil spring to the point where the coils touch each other.

        • Do not use an impact wrench.

        • C289825N01

          If a stopper pin touches the coil spring while using SST, remove the stopper pin and continue with the procedure. In this case, installing the coil spring stopper belt as shown in the illustration is recommended.

        09727-00110

    2. For SST without stopper pins:

      1. C288500N06

        Secure SST in a vise.

        09727-30021

        09727-00010

        09727-00021

        09727-00031

      2. C302414C01

        *a

        Correct

        *b

        Incorrect

        *c

        Parallel

        *d

        Not Parallel

        Attach the hooks of each SST arm across the diameter of the coil spring.

        CAUTION:
        • Make sure that the hooks of the upper and lower arms are attached to the coil spring so that the distance between the hooks is as large as possible.

        • Make sure that the arms of SST are parallel and attached to the coil spring, and the number of coil springs between the hooks on each side is the same.

        • Check that the claws of the hooks are securely attached to the coil spring.

      3. Using SST, compress the coil spring.

        CAUTION:
        • If the coil spring bends while using SST, stop immediately and reattach SST correctly.

        • Do not compress the coil spring to the point where the coils touch each other.

        • Do not use an impact wrench.

        C291312N01
        Tip:

        Installing SST as shown in the illustration is recommended.

        09727-00110

    3. C302396C01

      *a

      Depression

      Install the front coil spring to the front shock absorber assembly.

      Note:

      Make sure to fit the end of the front coil spring that has the smaller diameter into the depression of the front lower coil spring insulator.

  4. INSTALL FRONT UPPER COIL SPRING INSULATOR

    1. Install the front upper coil spring insulator to the front shock absorber assembly.

  5. INSTALL FRONT UPPER COIL SPRING SEAT

    1. Install the front upper coil spring seat to the front shock absorber assembly.

  6. INSTALL STRUT MOUNTING BEARING

    1. Install the strut mounting bearing to the front upper coil spring seat.

  7. INSTALL FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT

    1. Temporarily tighten a new front support to front shock absorber nut.

    2. Remove SST from the front coil spring.

      Note:

      Do not use an impact wrench. It will damage SST.

    3. C398239C01

      *a

      Torque Wrench Fulcrum Length

      *b

      Hold

      V113148

      Turn

      Using SST and a 6 mm long hexagon socket wrench, hold the front shock absorber rod and tighten the front support to front shock absorber nut.

      09729-97202

      Specified tightening torque

      33.3 N*m

      340 kgf*cm

      25 ft.*lbf

      Tip:
      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using SST (fulcrum length of 40 mm (1.57 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)):

        27.25 N*m (278 kgf*cm, 20 ft.*lbf)

  8. INSTALL FRONT SUSPENSION SUPPORT SUB-ASSEMBLY

    1. Install the front suspension support sub-assembly to the front shock absorber with coil spring.

  9. TEMPORARILY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING

    1. C302092

      Temporarily install the front shock absorber with coil spring and front No. 2 suspension support to the vehicle body with a new nut.

  10. INSTALL FRONT AXLE ASSEMBLY

  11. CONNECT FRONT DRIVE SHAFT ASSEMBLY

  12. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

  13. INSTALL FRONT STABILIZER BAR

  14. CONNECT TIE ROD END SUB-ASSEMBLY

  15. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

  16. INSTALL FRONT SPEED SENSOR

  17. INSTALL FRONT AXLE SHAFT NUT

  18. INSTALL FRONT WHEEL

  19. FULLY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING

    1. C398238C01

      *a

      Torque Wrench Fulcrum Length

      *b

      Hold

      V113148

      Turn

      Using SST and a 6 mm long hexagon socket wrench, hold the front shock absorber rod and tighten the nut.

      09729-97202

      Specified tightening torque

      55 N*m

      561 kgf*cm

      41 ft.*lbf

      Tip:
      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using SST (fulcrum length of 40 mm (1.57 in.)) + torque wrench (fulcrum length of 255 mm (10.00 in.)):

        47.54 N*m (485 kgf*cm, 35 ft.*lbf)

  20. INSTALL OUTER COWL TOP PANEL

    for LHD:Click here

    for RHD:Click here

  21. INSTALL FRONT AIR SHUTTER SEAL RH

    for LHD:Click here

    for RHD:Click here

  22. INSTALL FRONT NO. 1 VENTILATOR SEAL

    for LHD:Click here

    for RHD:Click here

  23. INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY

  24. STABILIZE SUSPENSION

    1. Lower the vehicle.

    2. Bounce the vehicle up and down several times to stabilize the suspension.

  25. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

  26. CHECK FOR SPEED SENSOR SIGNAL