CLUTCH UNIT(for MA) INSTALLATION

PROCEDURE

  1. INSTALL CLUTCH DISC ASSEMBLY

    1. C296283C01

      *1

      Clutch Disc Assembly

      *a

      Flywheel Sub-assembly Side

      Insert SST into the clutch disc assembly, then insert them both into the flywheel sub-assembly.

      09301-00131

      Note:

      Insert the clutch disc assembly in the correct direction.

  2. INSTALL CLUTCH COVER ASSEMBLY

    1. C305280C01

      *a

      Temporarily Install

      *b

      Matchmark

      Align the matchmark on the clutch cover assembly with that on the flywheel sub-assembly.

    2. Following the procedure shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin at the top.

      09301-00131

      19.0 N*m

      194 kgf*cm

      14 ft.*lbf

      Tip:

      • Following the order shown in the illustration, tighten the bolts evenly one at a time.

      • Move SST up and down, right and left lightly after checking that the clutch disc assembly is in the center, and tighten the bolts.

  3. INSTALL CLUTCH RELEASE FORK BOOT

    1. Install the clutch release fork boot to the manual transaxle assembly.

  4. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY

    1. C304543C01
      V100135

      Clutch Spline Grease

      Apply clutch spline grease to the input shaft splines.

      Note:

      Do not apply grease to portion (A) shown in the illustration.

      Grease

      Toyota Genuine Clutch Spline Grease or equivalent

    2. C306462C01
      V100135

      Release Hub Grease

      Apply release hub grease to the contact surfaces of the clutch release fork sub-assembly and clutch release bearing assembly, and clutch release fork sub-assembly and release fork support.

      Grease

      Toyota Genuine Release Hub Grease or equivalent

    3. Install the clutch release bearing assembly to the clutch release fork sub-assembly.

    4. Install the clutch release fork sub-assembly with the clutch release bearing assembly to the manual transaxle assembly.

      Note:

      After the installation, move the clutch release fork sub-assembly forward and backward to check that the release bearing slides smoothly.

  5. INSTALL MANUAL TRANSAXLE ASSEMBLY

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