BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE

1. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

   
   

   1. Install a new check valve grommet to the brake booster assembly.

   2. Install the brake vacuum check valve assembly to the brake booster assembly.

2. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

   
   

   1. Temporarily install the clevis lock nut and brake master cylinder push rod clevis to the brake booster assembly.

      Note

      Fully tighten the clevis lock nut when adjusting the brake pedal height.

3. INSTALL BRAKE BOOSTER GASKET

   
   

   1. Install a new brake booster gasket to the brake booster assembly.

4. INSTALL BRAKE BOOSTER BRACKET

5. INSTALL BRAKE BOOSTER GASKET

   
   

   1. Install a new brake booster gasket to the brake booster assembly.

      Tech Tips

      The booster bracket stopper ring is used as a jig during assembly at the factory.When installing the brake booster assembly, it is not necessary to install a booster bracket stopper ring.

6. INSTALL BRAKE BOOSTER ASSEMBLY

   
   

   1. 

      Install the 4 brake lines to the new clamp.

      Note

      
      

      • Do not kink or damage the brake lines.

      • Do not damage the clamp.

   2. Install the 4 nuts to secure the brake booster assembly.

      Torque:

      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

7. INSTALL PUSH ROD PIN

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8. INSTALL BRAKE PEDAL RETURN SPRING

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9. INSTALL NO. 1 HEATER TO REGISTER DUCT

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10. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY

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11. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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12. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

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13. INSTALL VACUUM WARNING SWITCH GROMMET

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14. INSTALL VACUUM WARNING SWITCH ASSEMBLY

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15. INSTALL VACUUM SENSOR GROMMET

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16. INSTALL VACUUM SENSOR ASSEMBLY

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17. INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET

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18. INSPECT AND ADJUST BRAKE PEDAL

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