SIDE STEP REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL NO. 1 SIDE STEP STAY SUB-ASSEMBLY LH


    1. for Single Cab:


      1. Install the No. 2 nose piece to an air riveter or hand riveter.

        A01LC8L

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 1 side step stay sub-assembly LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tech Tips

        If the rivet cannot be cut, pull it once and cut it.

        Note


        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 1 side step stay.

        • Do not tilt the riveter when installing the rivet to the No. 1 side step stay.

        • Do not leave any space between the rivet head and No. 1 side step stay.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 1 side step stay and step plate. Firmly hold together the 2 items while installing the rivet.

    2. for Smart Cab:


      1. Install the No. 2 nose piece to an air riveter or hand riveter.

        A01L8L0

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 1 side step stay sub-assembly LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tech Tips

        If the rivet cannot be cut, pull it once and cut it.

        Note


        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 1 side step stay.

        • Do not tilt the riveter when installing the rivet to the No. 1 side step stay.

        • Do not leave any space between the rivet head and No. 1 side step stay.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 1 side step stay and step plate. Firmly hold together the 2 items while installing the rivet.

    3. for Double Cab:


      1. Install the No. 2 nose piece to an air riveter or hand riveter.

        A01LDRY

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 1 side step stay sub-assembly LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tech Tips

        If the rivet cannot be cut, pull it once and cut it.

        Note


        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 1 side step stay.

        • Do not tilt the riveter when installing the rivet to the No. 1 side step stay.

        • Do not leave any space between the rivet head and No. 1 side step stay.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 1 side step stay and step plate. Firmly hold together the 2 items while installing the rivet.

  2. INSTALL NO. 2 SIDE STEP BRACKET LH


    1. for Single Cab:


      1. Install the No. 2 nose piece to an air riveter or hand riveter.

        A01LAQ8

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 2 side step bracket LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tech Tips

        If the rivet cannot be cut, pull it once and cut it.

        Note


        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 2 side step bracket.

        • Do not tilt the riveter when installing the rivet to the No. 2 side step bracket.

        • Do not leave any space between the rivet head and No. 2 side step bracket.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 2 side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.

    2. for Smart Cab:


      1. Install the No. 2 nose piece to an air riveter or hand riveter.

        A01LD7Z

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 2 side step bracket LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tech Tips

        If the rivet cannot be cut, pull it once and cut it.

        Note


        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 2 side step bracket.

        • Do not tilt the riveter when installing the rivet to the No. 2 side step bracket.

        • Do not leave any space between the rivet head and No. 2 side step bracket.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 2 side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.

    3. for Double Cab:


      1. Install the No. 2 nose piece to an air riveter or hand riveter.

        A01LC8O

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 2 side step bracket LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tech Tips

        If the rivet cannot be cut, pull it once and cut it.

        Note


        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 2 side step bracket.

        • Do not tilt the riveter when installing the rivet to the No. 2 side step bracket.

        • Do not leave any space between the rivet head and No. 2 side step bracket.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 2 side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.

  3. INSTALL NO. 3 SIDE STEP BRACKET LH


    1. for Smart Cab:


      1. Install the No. 2 nose piece to an air riveter or hand riveter.

        A01LDPC

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 3 side step bracket LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tech Tips

        If the rivet cannot be cut, pull it once and cut it.

        Note


        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 3 side step bracket.

        • Do not tilt the riveter when installing the rivet to the No. 3 side step bracket.

        • Do not leave any space between the rivet head and No. 3 side step bracket.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 3 side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.

    2. for Double Cab:


      1. Install the No. 2 nose piece to an air riveter or hand riveter.

        A01LGAL

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 3 side step bracket LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tech Tips

        If the rivet cannot be cut, pull it once and cut it.

        Note


        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 3 side step bracket.

        • Do not tilt the riveter when installing the rivet to the No. 3 side step bracket.

        • Do not leave any space between the rivet head and No. 3 side step bracket.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 3 side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.

  4. INSTALL STEP PLATE COVER LH


    1. for Single Cab:


      1. Attach the claw and guide and install the step plate cover LH.

      2. Install the 2 bolts.

        Torque:
        4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. for Smart Cab:


      1. Attach the claw and guide and install the step plate cover LH.

      2. Install the 2 bolts.

        Torque:
        4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    3. for Double Cab:


      1. Attach the claw and guide and install the step plate cover LH.

      2. Install the 2 bolts.

        Torque:
        4.0 N*m  { 41 kgf*cm, 35 in.*lbf }