FUEL PUMP(w/o Canister Pump Module) DISASSEMBLY

CAUTION / NOTICE / HINT

Note:

Do not try to remove the black nylon tube as it is welded to the fuel suction tube assembly.

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PROCEDURE

  1. REMOVE NO. 1 FUEL SUB-TANK

    1. A126123

      Disconnect the fuel pump harness connector.

    2. A201342C01

      *1

      Fuel Suction Plate Sub-assembly

      *2

      Fuel Tank Pipe Setting Holder

      V100135

      Lower

      Using needle nose pliers, remove the fuel tank pipe setting holder.

      Tip:

      Slightly lower the fuel suction plate sub-assembly to remove the fuel tank pipe setting holder.

    3. A126684

      Remove the No. 2 fuel tank cushion and No. 3 fuel tank cushion from the fuel suction plate sub-assembly.

    4. A126125

      Using a screwdriver with its tip wrapped with protective tape, detach the 2 claws and remove the fuel filter assembly from the No. 1 fuel sub-tank.

    5. A300846

      Detach the claw of the jet pump nozzle.

    6. A126798C05

      *a

      Jet Pump

      *b

      Protective Tape

      Using a screwdriver with protective tape wrapped around it, remove the jet pump from the No. 1 fuel sub-tank.

      Tip:

      Tape the screwdriver tip before use.

    7. A195888C04

      *1

      O-Ring

      *a

      Jet Pump

      Remove the O-ring from the jet pump.

  2. REMOVE NO. 1 FUEL SUCTION SUPPORT

    1. A300842

      Using needle-nose pliers, detach the 2 claws and remove the No. 1 fuel suction support from the fuel filter assembly.

  3. REMOVE FUEL PUMP ASSEMBLY WITH FILTER

    1. A197085C05

      *a

      Fuel Main Tube

      Using a screwdriver with its tip wrapped with protective tape, detach the 5 claws and remove the fuel filter assembly from the fuel pump assembly with filter.

      Note:

      When detaching the claws, do not disconnect the fuel main tube.

    2. A197086

      Disconnect the fuel pump harness connector.

    3. A197087C01

      *1

      O-Ring

      *2

      Fuel Pump Spacer

      Remove the O-ring from the fuel pump assembly with filter.

    4. Remove the fuel pump spacer from the fuel pump assembly with filter.