REAR BRAKE(for TMMT Made) REASSEMBLY

PROCEDURE


  1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG


    1. Temporarily install the rear disc brake bleeder plug to the rear disc brake cylinder assembly.

      Tech Tips

      Fully tighten the rear disc brake bleeder plug after bleeding the system.

  2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP


    1. Install the rear disc brake bleeder plug cap to the rear disc brake bleeder plug.

  3. INSTALL PISTON SEAL


    1. B008K8LC01
      B008MCV Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the entire circumference of a new piston seal.

    2. Install the piston seal to the rear disc brake cylinder assembly.

      Note


      • Do not damage the inner surface or piston seal groove of the rear disc brake cylinder.

      • Do not allow the nut to rotate. If the nut is accidentally allowed to rotate, return it to its original position.

  4. INSTALL REAR DISC BRAKE PISTON


    1. B008M4HC01
      *1 Cylinder Boot
      *2 Rear Disc Brake Piston
      B008MCV Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

    2. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the rear disc brake piston.

    3. Install the cylinder boot to the rear disc brake piston.

    4. B008LH9C01
      *a Indentations

      Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder.

      Note

      Securely install the cylinder boot to the groove of the rear disc brake cylinder.

    5. Install the rear disc brake piston to the rear disc brake cylinder assembly.

      Note


      • Install the rear disc brake cylinder LH so that its portions marked (A) fit into the indentations of the rear disc brake piston.

      • Do not forcibly install the rear disc brake piston into the rear disc brake cylinder assembly.

    6. Install the rear disc brake piston to the rear disc brake cylinder assembly.

    7. B008M0BC01
      *1 Cylinder Boot
      *2 Rear Disc Brake Piston
      *3 Rear Disc Brake Cylinder Assembly

      Make sure that the cylinder boot is securely installed into the groove of the rear disc brake cylinder and rear disc brake piston.