OIL COOLER INSTALLATION

PROCEDURE

  1. INSTALL OIL COOLER

    C201453

    1. Install the oil cooler to the continuously variable transaxle assembly with the 3 bolts.

      13.5 N*m

      138 kgf*cm

      10 ft.*lbf

    2. C201430

      Connect the 2 water by-pass hoses to the oil cooler, and slide the 2 clamps to secure it.

      Note:

      Push on the 2 water by-pass hoses to the second rib on each oil cooler pipe.

  2. INSTALL OIL COOLER TUBE SUB-ASSEMBLY

    C200352C01

    *a

    White Paint Mark

    *b

    Yellow Paint Mark

    1. Install the oil cooler tube sub-assembly with the 2 bolts.

      5.5 N*m

      56 kgf*cm

      49 in.*lbf

    2. Connect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the oil cooler tube and radiator, and slide the 4 clamps to secure it.

      Note:

      Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.

  3. INSTALL TRANSMISSION OIL COOLER HOSE ASSEMBLY

    C200353C01

    *a

    White Paint Mark

    *b

    Yellow Paint Mark

    1. Connect the 2 oil cooler inlet hoses and 2 oil cooler outlet hoses to the oil cooler inlet tube and oil cooler outlet tube, and slide the 4 clamps to secure it.

      Note:

      Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.

    2. Connect the oil cooler inlet tube and oil cooler outlet tube to the transmission oil cooler hose assembly, and slide the 2 clamps to secure it.

      Note:

      Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.

    3. C200354C01

      *a

      Yellow Paint Mark

      *b

      White Paint Mark

      *c

      Blue Paint Mark

      *d

      Green Paint Mark

      Connect the 2 transmission oil cooler hoses to the oil cooler tube, and slide the 2 clamps to secure it.

      Note:

      Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.

    4. Connect the 2 oil cooler inlet hoses and 2 oil cooler outlet hoses to the transaxle and oil cooler, and slide the 4 clamps to secure it.

      Note:

      Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.

  4. INSTALL BATTERY BRACKET REINFORCEMENT

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  5. INSTALL FRONT BATTERY BRACKET

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  6. CONNECT RADIATOR HOSE SUB-ASSEMBLY

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  7. INSTALL BATTERY TRAY

  8. INSTALL BATTERY

  9. INSTALL BATTERY CLAMP SUB-ASSEMBLY

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  10. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click hereClick hereClick hereClick hereClick hereClick here).

  12. ADD ENGINE COOLANT

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  13. ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID

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  14. INSPECT FOR COOLANT LEAK

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  15. INSTALL REAR ENGINE UNDER COVER LH

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  16. INSTALL NO. 1 ENGINE UNDER COVER

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