DIFFERENTIAL CASE DISASSEMBLY

PROCEDURE

  1. REMOVE TRANSAXLE CASE OIL SEAL RH (INNER)

    1. C196917N01

      Using SST, remove the transaxle case oil seal RH (inner) from the transaxle case.

      09308-00010

  2. REMOVE FRONT DIFFERENTIAL RING GEAR

    1. C323295C02

      *a

      Matchmark

      Put matchmarks on the front differential ring gear and differential case.

    2. C323296

      Remove the 12 bolts.

    3. C323297

      Using a plastic-faced hammer, tap on the front differential ring gear to remove it from the differential case.

  3. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

    1. Secure the front differential case in a vise between aluminum plates.

      Note:

      Do not overtighten the vise.

    2. C324347

      Using a 3 mm pin punch and hammer, remove the front differential pinion shaft straight pin.

      Tip:

      Before removing the front differential pinion shaft straight pin, unstake it with a pin punch.

  4. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT

    1. C313976

      Remove the front No. 1 differential pinion shaft from the differential case.

  5. REMOVE DIFFERENTIAL SIDE GEAR

    1. C278985C01

      *1

      Differential Case

      *2

      Differential Side Gear

      *3

      No. 1 Front Differential Side Gear Thrust Washer

      *4

      Front Differential Pinion

      *5

      Front Differential Pinion Thrust Washer

      Remove the 2 front differential pinions, 2 front differential pinion thrust washers, 2 differential side gears and 2 No. 1 front differential side gear thrust washers from the differential case.