FRONT DOOR SPEAKER INSTALLATION

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY


    1. Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new φ4 mm waterproof rivet into the nose piece.

    2. A01E258

      Using an air riveter or hand riveter, install the speaker with 3 new rivets.

      Note


      • A01DXR8E19

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *1 Mandrel
        *2 Riveter
        *a INCORRECT
        *b CORRECT
      • A01DZ88E19

        Confirm that the rivets are seated properly against the speaker.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT

      • Do not tilt the riveter when installing the rivet to the speaker.

      • Do not leave any space between the rivet head and speaker.

      • A01E0OHE17

        Do not leave any space between the speaker and door. Firmly hold together the 2 items while installing the rivet.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT

    3. Connect the connector.

  2. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. for Double Cab:


      1. Attach the 8 clips to install the front door trim board.

      2. Install the screw and clip.

    2. for Single Cab, for Extra Cab:


      1. Attach the 9 clips to install the front door trim board.

      2. Install the screw and clip.

  3. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (w/ Power Window)


    1. Connect the connector.

    2. Attach the 4 claws and 2 clips to install the power window regulator switch assembly with front door armrest base panel.

  4. INSTALL DOOR PULL HANDLE


    1. Install the door pull handle with the screw.

  5. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    1. Temporarily install the front door window regulator handle, fully close the window, and then remove the front door window regulator handle.

    2. A01DY7PE01
      Text in Illustration
      *1 Snap Ring
      *2 Plate
      *a Front Side

      Install the plate and snap ring to the front door window regulator handle.

    3. Install the front door window regulator handle to the front door window regulator as shown in the illustration.

      Standard
      Area Specified Condition
      A 18 to 42°

  6. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY


    1. Install the speaker with the screw.

    2. Connect the connector.

  7. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH


    1. Attach the 2 clips to install the front door lower frame bracket garnish.

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.