GENERATOR DISASSEMBLY

PROCEDURE

1. REMOVE GENERATOR PULLEY CAP

   1. 

      Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note:

      Do not reuse the generator pulley cap.

2. REMOVE GENERATOR PULLEY WITH CLUTCH

   1. 

      Mount the generator assembly in a vise between aluminum plates.

   2. Install SST (A) and (B) to the generator pulley with clutch as shown in the illustration.

      09820-63021

   3. 

      *a	Hold
      	Turn

      Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator pulley with clutch.

   4. Remove the generator pulley with clutch.

3. REMOVE GENERATOR REAR END COVER

   1. 

      Place the generator on the generator pulley with clutch.

   2. 

      Remove the 3 bolts and generator rear end cover.

   3. 

      Remove the terminal insulator.

4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

   1. 

      Remove the 2 screws and generator brush holder assembly.

5. REMOVE GENERATOR COIL ASSEMBLY

   1. 

      Remove the 4 bolts.

   2. 

      Using SST, remove the generator coil assembly.

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6. REMOVE GENERATOR ROTOR ASSEMBLY

   1. 

      Remove the washer.

   2. 

      Remove the generator rotor assembly from the generator drive end frame assembly.

7. INSPECT GENERATOR DRIVE END FRAME BEARING

   1. 

      Check that the generator drive end frame bearing is not rough or worn and that it rotates smoothly.

      If the result is not as specified, replace the generator drive end frame bearing.

8. REMOVE GENERATOR DRIVE END FRAME BEARING

   1. 

      Remove the 4 screws and bearing retainer.

   2. 

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame assembly.

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