RADIATOR REMOVAL

PROCEDURE

  1. DRAIN ENGINE COOLANT

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  2. REMOVE FRONT BUMPER COVER

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  3. REMOVE FRONT UPPER BUMPER SUPPORT

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  4. REMOVE FRONT LOWER BUMPER ABSORBER

    1. A322543

      Remove the 10 bolts and front lower bumper absorber.

  5. REMOVE NO. 1 RADIATOR SIDE AIR SEAL

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  6. REMOVE NO. 2 RADIATOR SIDE AIR SEAL

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  7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  8. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  9. REMOVE BATTERY

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  10. REMOVE BATTERY CLAMP SUB-ASSEMBLY

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  11. REMOVE FAN SHROUD ASSEMBLY

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  12. DISCONNECT NO. 1 RADIATOR HOSE

    1. A325092

      Slide the clip and disconnect the No. 1 radiator hose.

  13. REMOVE RADIATOR ASSEMBLY

    1. A325093

      Remove the 2 bolts.

    2. A104616

      Remove the 6 bolts and front cross member sub-assembly.

    3. A325095

      Disengage the 2 guides to remove the radiator assembly from the cooler condenser assembly.

      Note:

      • Make sure not to damage the cooler condenser assembly or radiator assembly when removing the radiator assembly.

      • Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

      • Use wire or an equivalent tool to keep the cooler condenser assembly from hanging by the pipe.

  14. REMOVE RADIATOR SUPPORT CUSHION

    1. A325723

      Remove the 2 radiator support cushions from the radiator assembly.

  15. REMOVE LOWER RADIATOR SUPPORT

    1. A325724

      Remove the 2 lower radiator supports from the radiator assembly.