АВТОМАТИЧЕСКАЯ ТРАНСМИССИЯ В СБОРЕ УСТАНОВКА


  1. INSTALL TRANSMISSION CONTROL CABLE BRACKET

    A01E29NE01

    1. Install the control cable bracket with the 2 bolts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

  2. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY


    1. Inspect the torque converter clutch Click here.

  3. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY


    1. Install the torque converter clutch to the automatic transmission.

    2. A01DZDXE01

      Using a vernier caliper and straightedge, measure dimension A between the surface of the engine that contacts the transmission*1, and the surface of the drive plate that contacts the converter*2. (#)

    3. A01E1UYE01

      Using a vernier caliper and straightedge, measure dimension B shown in the illustration. Check that B is greater than A measured in step #.

      Standard dimension
      B = A + 1.00 mm (0.0394 in.) or more

  4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

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    1. Apply clutch spline grease to the surface of the torque converter centerpiece that contacts the crankshaft.

      Clutch spline grease
      Toyota Genuine Clutch Spline Grease or equivalent
      Maximum grease amount
      Approximately 1 g (0.0353 oz)
    2. A01DV57E01

      Install the transmission to the engine with the 7 bolts.

      Torque:
      71 N*m  { 724 kgf*cm, 52 ft.*lbf, for 17 mm head }
      37 N*m  { 377 kgf*cm, 27 ft.*lbf, for 14 mm head }

      Note

      Confirm that the 2 knock pins are installed to the surface of the engine cylinder block that contacts the transmission before installing the transmission.

    3. A01DZ1CE01

      Install the exhaust manifold stay with the 3 bolts.

      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf, for bolt A }
      30 N*m  { 306 kgf*cm, 22 ft.*lbf, for bolt B }
      71 N*m  { 724 kgf*cm, 52 ft.*lbf, for bolt C }
    4. A01DXSIE01

      Hold the crankshaft pulley bolt with a wrench and install the 6 torque converter clutch setting bolts.

      Torque:
      41 N*m  { 418 kgf*cm, 30 ft.*lbf }

      Note

      Install the black bolt first, and then install the silver bolts.

  5. INSTALL FLYWHEEL HOUSING DUST SEAL


    1. Install the flywheel housing dust seal.

  6. CONNECT CONNECTOR


    1. Connect the park/neutral position switch connector, transmission wire connector, ATF temperature sensor connector and 3 speed sensor connectors.

    2. Attach the 4 harness clamps.

    3. Install the heat insulator to the park/neutral position switch with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Tilt up the transmission.

  7. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

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    1. Install the engine mounting insulator and ground cable to the transmission with the 4 bolts.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

      Tech Tips

      The acceptable installation angle of the ground cable is within 30° upward or downward from the horizontal position.

  8. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

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    1. Install the 4 set bolts of the engine mounting insulator.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

    2. Install the frame crossmember with the 4 bolts and 4 nuts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  9. INSTALL STARTER ASSEMBLY


    1. for 1.4 kW Type:

      Install the starter Click here.

    2. for 1.6 kW Type:

      Install the starter Click here.

  10. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

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    1. Connect the control cable with a new clip.

    2. Connect the control cable with the nut.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  11. CONNECT OIL COOLER TUBE

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    1. Loosely install the tip of the oil cooler tube inlet to the automatic transmission by hand.

    2. Loosely install the tip of the oil cooler tube outlet to the automatic transmission by hand.

    3. Install the 3 clamps with the 3 bolts.

      Torque:
      for bolt A
      5.0 N*m  { 50 kgf*cm, 44 in.*lbf }
      for bolt B
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    4. A01DWPH

      Using a union nut wrench, tighten the inlet and outlet tubes.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  12. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY


    1. A01DYZ6

      Coat a new O-ring with ATF, and install it to the oil filler tube.

    2. Install the oil filler tube with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    3. Install the oil level dipstick.

  13. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. Install the propeller with center bearing shaft assembly Click here.

  14. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Install the front exhaust pipe Click here.

  15. INSTALL NO. 2 FRAME CROSSMEMBER SUB-ASSEMBLY

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    1. Install the frame crossmember with the 4 bolts and 4 nuts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  16. ADD AUTOMATIC TRANSMISSION FLUID

    Fluid type
    Toyota Genuine ATF Type T-IV

  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    Certain systems need to be initialized after disconnecting and reconnecting the cable to the negative (-) battery terminal.

  18. PERFORM INITIALIZATION


    1. Perform initialization Click here.

  19. INSPECT SHIFT LEVER POSITION


    1. When moving the shift lever from P to R with the ignition switch to ON and the brake pedal depressed, make sure that the shift lever moves smoothly and correctly into position.

    2. Start the engine and make sure that the vehicle moves forward after moving the shift lever from N to D, and moves in reverse after shifting to R.

      If the results are not as specified, inspect the park/ neutral position switch and check the shift lever.

  20. ADJUST SHIFT LEVER POSITION


    1. Move the shift lever to N.

    2. A01DZUZE02

      Remove the nut and disconnect the control cable.

    3. A01DVL2E01

      Turn the control shaft lever clockwise until it stops, and then turn it counterclockwise 2 notches to set it to the N position.

    4. While holding the control shaft lever slightly toward the R position side, connect the cable with the nut.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  21. CHECK FOR EXHAUST GAS LEAKS

    If gas is leaking, tighten the problem areas to stop the leak. Replace damaged parts as necessary.

  22. INSPECT AUTOMATIC TRANSMISSION FLUID


    1. Inspect the automatic transmission fluid Click here.

  23. INSTALL NO. 1 ENGINE UNDER COVER

    Torque:
    28 N*m  { 289 kgf*cm, 21 ft.*lbf }

  24. INSTALL ENGINE UNDER COVER

    Torque:
    28 N*m  { 289 kgf*cm, 21 ft.*lbf }