ТОПЛИВНЫЙ БАК (кроме моделей с обычной задней частью кузова) УСТАНОВКА


  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. Set the fuel pump gauge retainer on the fuel tank. While holding the fuel suction with pump and gauge tube, tighten the retainer one complete turn by hand.

    2. A01DZK5E05

      Temporarily install SST (plate and 4 claws) to the fuel pump gauge retainer.

      SST
      09808-14030

      Tech Tips


      • Be sure to use 4 SST (claws) as shown in the illustration.

      • Engage SST (claws) securely with the fuel pump gauge retainer ribs to secure SST.

    3. While pressing SST (claws) against the fuel pump gauge retainer ribs securely, install the 4 bolts.

      Tech Tips

      Install SST while pressing SST (claws) against the fuel pump gauge retainer (toward the center of SST).

    4. Install SST (handle).

    5. A01E2SSE08

      Using SST, tighten the retainer until the mark on the retainer aligns with mark A on the fuel tank as shown in the illustration.

      SST
      09808-14030

      Note


      • Do not use any tools other than those specified in this operation. Damage to the fuel pump gauge retainer or fuel tank may result.

      • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

      • Make sure to rotate SST (handle) horizontally. If SST (handle) is rotated at an angle, SST may come off.

      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

      • If SST comes off of the fuel pump gauge retainer, loosen SST (bolts) and reinstall SST.

      Tech Tips


      • If the alignment is difficult, make sure the mark on the retainer is within range B on the fuel tank.

      • Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing SST, rotate the handle slowly to tighten the fuel pump gauge retainer.

      • The tips of SST (claws) can be fitted onto the ribs of the fuel pump gauge retainer.

    6. Install the fuel tank return tube and fuel tank main tube to the fuel tank.

    7. A01DVWTE02

      Install the 2 fuel tank tubes with the 2 tube joint clips.

      Note


      • Check that there are no scratches or foreign objects on the connecting parts.

      • Check that the fuel tube joints are inserted securely.

      • Check that the tube joint clips are on the collars of the fuel tube joints.

      • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.

  2. INSTALL NO. 1 FUEL TANK CUSHION


    1. A01DYA7E01

      Install 2 new fuel tank cushions.

    2. Install the clip to the cushion on the front side.

      Tech Tips

      Install only 1 clip so that the cushion can be folded back and the wire harness can be installed when the fuel tank assembly is installed to the vehicle.

    3. A01DWRAE01

      Install the heat insulator with 4 new clips and nut.

  3. INSTALL FUEL TANK

    A01E1IEE01

    1. Set the fuel tank on a mission jack.

    2. Lift up the mission jack.

    3. Fold back the 2 cushion rubbers.

    4. Connect the 6 harness clips and fuel pump connector to the fuel tank.

      Note

      Be careful not to cut the wirings.

    5. Install the cushion rubber on the front side with the remaining clip.

    6. A01DYUBE01

      Install the 2 fuel tank bands with the 2 pins and 2 clips.

    7. Connect the 2 fuel tank bands with the 2 bolts.

      Torque:
      61 N*m  { 622 kgf*cm, 45 ft.*lbf }

  4. INSTALL FUEL TANK FILLER PIPE


    1. Install the filler pipe with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  5. CONNECT FUEL TANK TO FILLER PIPE HOSE

    A01E1UBE01

    1. Connect the filler pipe hose to the fuel tank filler pipe.

  6. CONNECT FUEL TANK BREATHER HOSE


    1. Connect the fuel tank breather hose to the fuel tank filler pipe.

  7. CONNECT FUEL MAIN TUBE

    A01DWIHE01

    Note

    Before installing the tube connectors to the pipes, check the connectors for damage and foreign matter.


    1. A01DW7CE04

      Connect the return tube connector to the pipe. Then connect the main tube connector to the pipe. Push the 2 parts together firmly until a "click" sound is heard.

      Note

      Check that the connectors and pipes are securely connected by trying to pull them apart.

    2. Connect the vent line hose.

  8. INSTALL NO. 3 FUEL TUBE CLAMP


    1. A01E0YOE01

      Install the tube clamp to the fuel tube.

  9. INSTALL FUEL TANK CAP

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  11. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

  12. CHECK FOR FUEL LEAKS


    1. Connect the intelligent tester to the DLC3.


      1. Turn the ignition switch ON.

        Note

        Do not start the engine.

      2. Push the intelligent tester main switch ON.

      3. Select the Active Test and enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

    2. Check for fuel leaks.


      1. Check that there are no fuel leaks after performing maintenance anywhere on the fuel system.