PROPELLER SHAFT ASSEMBLY (for TSAM Made) REASSEMBLY


  1. INSTALL CENTER NO. 1 SUPPORT BEARING ASSEMBLY

    A01DX78E01

    1. A01DVE8E01

      Install the center support bearing to the intermediate shaft.

    2. Coat the splines of the intermediate shaft with MP grease.

    3. Install the washer.

    4. Align the matchmarks on the center yoke and intermediate shaft, and then install the yoke to the shaft.

    5. Install the washer.

    6. A01DZ9R

      Clamp the center yoke in a vise between aluminum plates and press the bearing into position by tightening a new nut.

      Torque:
      181 N*m  { 1850 kgf*cm, 134 ft.*lbf }

    7. Loosen the nut.

    8. Torque the nut again.

      Torque:
      82 N*m  { 836 kgf*cm, 60 ft.*lbf }
    9. A01DXES

      Using a chisel and hammer, stake the lock nut.

  2. INSTALL UNIVERSAL JOINT SPIDER ASSEMBLY

    A01DXCGE01

    Tech Tips

    Install the other universal joint spider(s) using the samse procedures.


    1. Apply MP grease to a new spider and bearings.

    2. Fit the spider into the flange yoke.

    3. A01DW4NE01

      Using SST, install the spider bearings to the spider.

      SST
      09332-25010
    4. A01E1I1E01

      Using SST, adjust the spider bearings so that: 1) the yoke does not overlap the snap ring grooves of the spider bearings; 2) the grooves are as wide as possible; and 3) the groove width on both sides is the same.

      SST
      09332-25010

    5. Install 2 new snap rings to the installed spider bearings. The snap rings must have equal thickness which will allow 0 to 0.05 mm (0 to 0.00197 in.) of axial play.

      Standard Snap Ring Thickness
      Part No. Thickness Color
      90080-52174 1.38 mm (0.0543 in.) Green
      90080-52044 1.384 mm (0.0545 in.) Green
      90080-52043 1.435 mm (0.0565 in.) Purple
      90080-52175 1.45 mm (0.0571 in.) Orange
      90080-52176 1.48 mm (0.0583 in.) Black
      90080-52041 1.486 mm (0.0585 in.) Black
      90080-52176 1.48 mm (0.0583 in.) Black
      90080-52042 1.511 mm (0.0595 in.) Copper
      90080-52040 1.537 mm (0.0605 in.) Silver
      90080-52178 1.54 mm (0.0606 in.) Yellow
      90080-52039 1.588 mm (0.0625 in.) Yellow
      90080-52179 1.63 mm (0.0642 in.) Red
      90080-52038 1.638 mm (0.0645 in.) Blue
      90080-52180 1.68 mm (0.0661 in.) Blue

      90080-52156*

      		1.49 mm (0.0587 in.) -
      *: For cup with grease nipple.

      Note


      • New snap rings must be used.

      • The snap ring thickness must be the same on both ends.

    6. A01E13GE01

      Using a hammer, tap the flange yoke until there is no clearance between the spider bearings and snap rings.

    7. Align the matchmarks on the yoke and shaft (or center yoke and sleeve yoke), and install the yoke together with the spider.

    8. Install the 2 remaining spider bearings.

  3. INSTALL REAR SLIDING SHAFT BOOT (for 4WD)


    1. Temporarily install a new boot (with 2 new clamps) to the propeller shaft.

    2. Mount the propeller shaft in a soft vice.

    3. Coat the splines of the propeller shaft with MP grease.

    4. Align the matchmarks on the propeller shaft and sleeve yoke.

    5. Install the sleeve yoke to the propeller shaft and connect the boot.

    6. A01DWW3E01

      Secure one of the boot clamps onto the boot.


      1. Place SST onto the boot clamp.

        SST
        09521-24010

      2. Tighten SST so that the boot clamp is pinched as shown in the illustration.

        Note

        Do not overtighten SST.

      3. A01E1AOE01

        Using SST, adjust the clearance of the boot clamp.

        SST
        09240-00020
        Standard clearance
        0.8 mm (0.0315 in.) or less

    7. For the remaining boot clamp, use the same procedures described above.

  4. INSPECT REAR PROPELLER SHAFT ASSEMBLY (for 4WD)


    1. When the spider bearing is replaced, be sure that the grease fittings are facing the direction shown in the illustration.

      A01DV5CE01

  5. INSPECT UNIVERSAL JOINT SPIDER ASSEMBLY


    1. Check the spider bearings for wear or damage.

    2. Check each spider bearing axial play by turning the yoke while holding the shaft tightly.

      Maximum bearing axial play
      0.05 mm (0.00197 in.)

      If the bearing axial play is greater than the maximum, replace the spider bearing.