STARTER(w/ Stop And Start System) DISASSEMBLY

PROCEDURE

1. REMOVE REPAIR SERVICE STARTER KIT

   1. 

      Remove the nut and disconnect the 2 lead wires from terminal C.

   2. 

      Remove the 2 nuts and repair service starter kit from the starter drive housing assembly.

   3. 

      *1

      Cover

      Remove the cover from the starter drive housing assembly.

2. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

   1. 

      Using a T25 "TORX" socket wrench, remove the 2 through bolts.

   2. 

      *1	Rubber Seal
      *2	Pinion Gear

      While pressing the pinion gear toward the starter commutator end frame assembly through the starter drive housing assembly, remove the rubber seal from the starter drive housing assembly.

   3. Remove the starter yoke assembly, starter with clutch armature assembly and starter commutator end frame assembly from the starter drive housing assembly.

   4. 

      Remove the 2 screws and starter commutator end frame assembly.

      Note:

      While holding down the lead wire, remove the starter commutator end frame assembly.

3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

   1. 

      Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.

   2. Disconnect the 4 brushes, and remove the starter brush holder assembly.

4. REMOVE STARTER WITH CLUTCH ARMATURE ASSEMBLY

   1. 

      Remove the starter with clutch armature assembly from the starter yoke assembly.

5. REMOVE PLANETARY GEAR AND WASHER

   1. 

      *1	Washer
      *2	Planetary Gear

      Remove the 3 planetary gears and washer from the starter center bearing clutch sub-assembly.

6. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

   1. 

      *1	Starter Drive Housing Assembly
      *2	Starter Center Bearing Clutch Sub-assembly

      Remove the starter center bearing clutch sub-assembly from the starter drive housing assembly.

   2. 

      *1	Collar Space

      Remove the collar space from the starter center bearing clutch sub-assembly.