EGR COOLER INSTALLATION

PROCEDURE


  1. INSTALL EGR COOLER ASSEMBLY

    Tech Tips

    Perform "Inspection After Repair" after replacing the EGR valve assembly.

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    1. Install a new EGR valve gasket to the EGR valve assembly.

    2. Install the EGR cooler assembly to the EGR valve assembly with the 2 nuts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    3. B00890EC01
      *a Up
      *b Paint Mark

      Connect the No. 1 water by-pass hose to the EGR cooler assembly and slide the clip to secure it.

      Tech Tips

      Make sure the direction of the clip is as shown in the illustration.

  2. INSTALL EGR VALVE WITH COOLER ASSEMBLY

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  3. CONNECT ENGINE WIRE

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  4. INSTALL FUEL PUMP PROTECTOR

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  5. INSTALL BATTERY

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  6. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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  7. ADD ENGINE COOLANT

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  8. INSPECT FOR COOLANT LEAK

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  9. INSPECT FOR EXHAUST GAS LEAK

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  10. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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  11. PERFORM INITIALIZATION


    1. Perform "Inspection After Repair" after replacing the EGR valve assembly.

      Click here