INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

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  2. DISCONNECT INVERTER RESERVE TANK ASSEMBLY


    1. B008GDS

      Remove the 2 bolts to disconnect the inverter reserve tank assembly from the No. 1 inverter reserve tank bracket.

  3. REMOVE INJECTOR DRIVER

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  4. REMOVE VACUUM SENSOR ASSEMBLY

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  5. REMOVE PURGE VALVE (PURGE VSV)

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  6. REMOVE OUTLET HEATER WATER HOSE A


    1. B008GGH

      Remove the heater water hose set from the outlet heater water hose A.

    2. B008GH1

      Using pliers, grip the tabs of the 2 clips and slide each clip to remove the outlet heater water hose A from the radiator unit sub-assembly and No. 2 water by-pass hose pipe.

      Note


      • Do not apply excessive force to the outlet heater water hose A.

      • Prepare a drain pan or cloth in case the coolant leaks.

  7. DISCONNECT INLET HEATER WATER HOSE A


    1. B008GH5

      Using pliers, grip the tabs of the clip and slide the clip to disconnect the inlet heater water hose A from the radiator unit sub-assembly.

      Note


      • Do not apply excessive force to the inlet heater water hose A.

      • Prepare a drain pan or cloth in case the coolant leaks.

  8. REMOVE NO. 2 EGR PIPE

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  9. REMOVE INTAKE MANIFOLD


    1. B008GAV

      Disengage the No. 1 fuel pipe clamp and disconnect the No. 1 fuel pipe clamp from the wire harness clamp bracket.

    2. B008GGIC01
      *1 No. 2 Fuel Vapor Feed Hose
      *2 Ventilation Hose Assembly

      Disconnect the No. 2 fuel vapor feed hose from the intake manifold.

    3. Slide the clip and disconnect the ventilation hose assembly from the intake manifold.

    4. Disconnect the ventilation hose assembly from the wire harness clamp bracket.

    5. Disconnect the 7 wire harness clamps from the 2 wire harness clamp brackets and intake manifold.

      B008GECC01
      B008GAS Bolt B008GGT No. 2 Water By-pass Hose

    6. Disconnect the No. 2 water by-pass hose from the intake manifold clamp.

    7. Remove the 3 bolts and 2 wire harness clamp brackets from the intake manifold.

    8. B008GHG

      Remove the 7 bolts, intake manifold stay and intake manifold.

    9. Remove the gasket from the intake manifold.

  10. REMOVE STUD BOLT

    Tech Tips

    If a stud bolt is deformed or the threads are damaged, replace it.


    1. B008GBP

      Using an E6 "TORX" socket wrench, remove the 4 stud bolts from the intake manifold.