2KD-FTV FUEL TORQUE SPECIFICATIONS

FUEL INJECTOR (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 nozzle holder clamp x Cylinder head 22 220 16
Nozzle leakage pipe assembly x Injector assembly for injector hollow screw 16 163 12
Nozzle leakage pipe assembly x Cylinder head for union bolt 13 127 9
Cylinder head cover sub-assembly x Cylinder head 9.0 92 80 in.*lbf
No. 2 cylinder head cover sub-assembly x Cylinder head cover sub-assembly 8.0 82 71 in.*lbf
No. 2 nozzle leakage pipe assembly x Intake manifold for bolt A 21 214 15
for bolt B 13 130 9
No. 2 nozzle leakage pipe assembly x Cylinder head for union bolt 21 214 15
No. 3 nozzle leakage pipe x Intake manifold for bolt 13 130 9
No. 3 nozzle leakage pipe x No. 2 nozzle leakage pipe assembly for fuel check valve 32 321 23
No. 2 fuel pipe x Fuel supply pump assembly for supply pump hollow screw 21 214 15
No. 2 fuel pipe x Intake manifold for bolt 20 204 15
No. 2 fuel pipe x No. 2 nozzle leakage pipe assembly for fuel check valve 32 321 23
No. 1 fuel pipe x No. 2 fuel pipe for union bolt 21 214 15
Wiring harness clamp bracket x Intake manifold 13 128 9
No. 2 injection pipe clamp x Intake manifold 5.0 51 44 in.*lbf
No. 4 injection pipe sub-assembly x Injector assembly and Common rail assembly 35 357 26
FUEL INJECTOR (w/ EGR Cooler)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 nozzle holder clamp x Cylinder head 22 220 16
Nozzle leakage pipe assembly x Cylinder head and Injector assembly for hollow screw 16 163 12
for union bolt 13 127 9
Cylinder head cover sub-assembly x Cylinder head 9.0 92 80 in.*lbf
Wire harness clamp x Cylinder head cover sub-assembly 5.0 51 44 in.*lbf
No. 4 injection pipe clamp x Intake manifold 5.0 51 44 in.*lbf
No. 4 injection pipe sub-assembly x Injector assembly and Common rail assembly 35 357 26
No. 2 injection pipe clamp and No. 3 injection pipe clamp 5.0 51 44 in.*lbf
No. 1, No. 2 and No. 3 injection pipe sub-assembly x Injector assembly and Common rail assembly 35 357 26
FUEL INJECTOR (w/o EGR Cooler)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 nozzle holder clamp x Cylinder head 22 220 16
Nozzle leakage pipe assembly x Cylinder head and Injector assembly for hollow screw 16 163 12
for union bolt 13 127 9
Cylinder head cover sub-assembly x Cylinder head 9.0 92 80 in.*lbf
Wire harness clamp x Cylinder head cover sub-assembly 13 127 9
No. 4 injection pipe clamp x Intake manifold w/ Intercooler 5.0 51 44 in.*lbf
w/o Intercooler 13 130 9
No. 4 injection pipe sub-assembly x Injector assembly and Common rail assembly 35 357 26
No. 2 injection pipe clamp and No. 3 injection pipe clamp 5.0 51 44 in.*lbf
No. 1, No. 2 and No. 3 injection pipe sub-assembly x Injector assembly and Common rail assembly 35 357 26
FUEL SUPPLY PUMP (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
Fuel supply pump assembly x Timing gear case 21 214 15
Fuel supply pump assembly x Injection gear 64 650 47
No. 2 camshaft timing pulley flange x Pump drive shaft pulley 31 316 23
FUEL SUPPLY PUMP (w/ EGR Cooler)
Part Tightened N*m kgf*cm ft.*lbf
Fuel supply pump assembly x Timing gear case 21 214 15
Fuel supply pump assembly x Injection gear 64 653 47
Fuel pipe clamp 5.0 51 44 in.*lbf
Engine oil level dipstick guide x Intake manifold 8.0 82 71 in.*lbf
Fuel inlet pipe sub-assembly x Common rail assembly and Fuel supply pump assembly 35 357 26
No. 2 engine under cover x Body 28 286 21
No. 1 engine under cover x Body 28 286 21
FUEL SUPPLY PUMP (w/o EGR Cooler)
Part Tightened N*m kgf*cm ft.*lbf
Fuel supply pump assembly x Timing gear case 21 214 15
Fuel supply pump assembly x Injection gear 64 653 47
Fuel inlet pipe sub-assembly x Common rail assembly and Fuel supply pump assembly 35 357 26
Engine oil level dipstick guide x Intake manifold 8.0 82 71 in.*lbf
Fuel pipe clamp 5.0 51 44 in.*lbf
No. 2 engine under cover x Body for 4WD and Pre-Runner 28 286 21
No. 1 engine under cover x Body for 4WD and Pre-Runner 28 286 21
COMMON RAIL (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
Common rail assembly x Cylinder head 38 387 28
COMMON RAIL (w/ EGR Cooler)
Part Tightened N*m kgf*cm ft.*lbf
Common rail assembly x Cylinder head 38 387 28
No. 2 nozzle leakage pipe assembly x Intake manifold and Cylinder head for check valve 21 214 15
for bolt 13 130 10
No. 2 engine under cover x Body 28 286 21
No. 1 engine under cover x Body 28 286 21
COMMON RAIL (w/o EGR Cooler)
Part Tightened N*m kgf*cm ft.*lbf
Common rail assembly x Cylinder head 38 387 28
Fuel inlet pipe sub-assembly x Common rail assembly and Fuel supply pump assembly 35 357 26
Engine oil level dipstick guide x Intake manifold 8.0 82 71 in.*lbf
Fuel pipe clamp 5.0 51 44 in.*lbf
No. 2 nozzle leakage pipe assembly x Intake manifold and Cylinder head for bolt 13 130 9
for union bolt 21 214 15
FUEL COOLER
Part Tightened N*m kgf*cm ft.*lbf
Fuel cooler x Body 7.5 76.5 66 in.*lbf
INJECTOR DRIVER
Part Tightened N*m kgf*cm ft.*lbf
Injector driver bracket x Injector driver 2.0 20 18 in.*lbf
Injector driver x Body 8.0 82 71 in.*lbf
INJECTOR DRIVER (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
Injector driver bracket x Injector driver 2.0 20 18 in.*lbf
Injector driver assembly x Body 8.0 82 71 in.*lbf
FUEL TANK (for Regular Cab Short Deck)
Part Tightened N*m kgf*cm ft.*lbf
Fuel tank band x Body 61 622 45
Fuel tank filler pipe x Body 19 194 14
FUEL TANK (except Regular Cab Short Deck)
Part Tightened N*m kgf*cm ft.*lbf
Fuel tank band x Body 61 622 45
Fuel tank filler pipe x Body 19 194 14
No. 1 fuel tank protector x Fuel tank band 61 622 45