2TR-FE STARTING SERVICE DATA

Starter (for 1.4 kW Type)
Starter assembly No-load characteristics current Standard current 90 A or less at 11.5 V
Starter armature assembly Segments Standard resistance Below 1 Ω
Segment - Coil core Standard resistance 10 kΩ or higher
Circle runout Maximum runout 0.05 mm (0.0020 in.)
Commutator diameter Standard diameter 30.0 mm (1.18 in.)
Minimum diameter 29.0 mm (1.14 in.)
Undercut depth Standard undercut depth 0.6 mm (0.023 in.)
Minimum undercut depth 0.2 mm (0.008 in.)
Starter Yoke assembly Lead wire - Field coil brush lead Standard resistance Below 1 Ω
Brushes - Starter yoke body Standard resistance 10 kΩ or higher
Brush Brush length Standard length 15.5 mm (0.610 in.)
Minimum length 8.5 mm (0.335 in.)
Starter brush holder assembly Positive and negative brush holders Standard resistance 10 kΩ or higher
Spring load Standard spring load 17.6 to 23.5 N (1.8 to 2.4 kgf, 4.0 to 5.3 lbf)
Minimum spring load 11.8 N (1.2 kgf, 2.7 lbf)
Magnet starter switch assembly Terminal 50 - Terminal C Standard resistance Below 1 Ω
Terminal 50 - Body Standard resistance Below 2 Ω
Starter (for 1.6 kW Type)
Starter assembly No-load characteristics current Standard current 90 A or less at 11.5 V
Starter armature assembly Segment - Segment Standard resistance Below 1 Ω
Segment - Armature coil core Standard resistance 10 kΩ or higher
Commutator diameter Standard diameter 29.0 mm (1.14 in.)
Minimum diameter 28.0 mm (1.10 in.)
Commutator circle runout Maximum commutator runout 0.05 mm (0.00197 in.)
Commutator undercut depth Standard undercut depth 0.7 mm (0.0276 in.)
Minimum undercut depth 0.2 mm (0.00787 in.)
Starter brush holder assembly Brush length Standard length 14.4 mm (0.567 in.)
Minimum length 9.0 mm (0.354 in.)
Brush spring load Standard spring load 16 to 20 N (1.7 to 2.0 kgf, 3.6 to 4.5 lbf)
Minimum spring load 6.7 N (0.7 kgf, 1.5 lbf)
Positive brush holder - Negative brush holder Standard resistance 10 kΩ or higher
Magnet starter switch assembly Terminal 50 - Terminal C Standard resistance Below 1 Ω
Terminal 50 - Switch body Standard resistance Below 2 Ω
Starter (for 1.7 kW Type)
Starter assembly No-load characteristics current Standard current 90 A or less at 10.9 V
Starter armature assembly Segments Standard resistance 2.7 to 3.3 Ω
Segment - Coil core Standard resistance 10 kΩ or higher
Commutator circle runout Standard runout 0.02 mm (0.0008 in.)
Maximum runout 0.04 mm (0.0016 in.)
Commutator diameter Standard diameter 32.2 mm (1.2677 in.)
Minimum diameter 31.1 mm (1.2244 in.)
Commutator undercut depth Standard undercut depth 0.9 mm (0.0354 in.)
Minimum undercut depth 0.4 mm (0.0157 in.)
Starter brush holder assembly Brush length Standard length 11.3 mm (0.4449 in.)
Minimum length 7.5 mm (0.2953 in. )

Tester connection

A - B

Standard resistance 10 kΩ or higher

Tester connection

A - C

Standard resistance 10 kΩ or higher

Tester connection

A - D

Standard resistance Below 1 Ω

Tester connection

B - C

Standard resistance Below 1 Ω

Tester connection

B - D

Standard resistance 10 kΩ or higher

Tester connection

C - D

Standard resistance 10 kΩ or higher
Magnet starter switch assembly Terminal 50 - Terminal C Standard resistance Below 1 Ω
Terminal 50 - Body Standard resistance Below 2 Ω
Starter (for 2.0 kW Type)
Starter assembly No-load characteristics current Standard current 100 A or less at 11.5 V
Starter armature assembly Segment - Segment Standard resistance Below 1 Ω
Segment - Coil core Standard resistance 10 kΩ or higher
Commutator circle runout Maximum runout 0.05 mm (0.00197 in.)
Commutator diameter Standard diameter 35.0 mm (1.39 in.)
Minimum diameter 34.0 mm (1.34 in.)
Commutator undercut depth Standard undercut depth 0.7 mm (0.0276 in.)
Minimum undercut depth 0.2 mm (0.00787 in.)
Starter yoke assembly Lead wire - Field coil brush lead Standard resistance Below 1 Ω
Shunt coil terminal - Shunt coil terminal Standard resistance 1.5 to 1.9 Ω at 20°C (68°F)
Brush length Standard length 15.0 mm (0.591 in.)
Minimum length 9.0 mm (0.354 in.)
Starter brush holder assembly Positive (+) brush holder - Negative (-) brush holder Standard resistance 10 kΩ or higher
Brush spring load Standard spring load 22 to 28 N (2 to 3 kgf, 4.8 to 6.2 lbf)
Minimum spring load 12 N(1 kgf, 2.8 lbf)
Brush length Standard length 15.0 mm (0.591in.)
Minimum length 9.0 mm (0.354in.)
Magnet starter switch assembly Terminal 50 - Terminal C Standard resistance Below 1 Ω
Terminal 50 - Switch body Standard resistance Below 2 Ω