DIFFERENTIAL CASE REASSEMBLY

PROCEDURE

  1. INSTALL DIFFERENTIAL SIDE GEAR

    1. C278985C01

      *1

      Differential Case

      *2

      Differential Side Gear

      *3

      No. 1 Front Differential Side Gear Thrust Washer

      *4

      Front Differential Pinion

      *5

      Front Differential Pinion Thrust Washer

      Coat the 2 differential side gears, 2 No. 1 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers with ATF and install them to the differential case.

  2. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT

    1. C313975C01
      V100135

      Toyota Genuine ATF WS

      Coat the front No. 1 differential pinion shaft with ATF, and install it to the differential case.

  3. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH

    Click here

  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

    1. C313973

      Using a pin 3 mm punch and hammer, install the front differential pinion shaft straight pin.

      Note:

      Align the holes, and install the front differential pinion shaft straight pin.

    2. C313972

      Using a chisel and hammer, stake the differential case.

      Note:

      Stake the differential case after adjusting the backlash.

  5. INSTALL FRONT DIFFERENTIAL RING GEAR

    1. D025215

      Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

      Note:

      Do not heat the front differential ring gear to more than 110°C (230°F).

    2. Clean the contact surface of the front differential case.

    3. C323295C01

      *a

      Matchmark

      Align the matchmarks, and install the front differential ring gear case quickly.

      Note:

      Do not install the bolts while the front differential ring gear is hot.

    4. C323296

      Install and tighten the 12 bolts.

      120 N*m

      1224 kgf*cm

      89 ft.*lbf

      Note:

      Tighten the bolts a little at a time in a diagonal sequence.

  6. INSTALL TRANSAXLE CASE OIL SEAL RH (INNER)

    1. Coat the lip of a new transaxle case oil seal RH (inner) with MP grease.

    2. C324343N01

      Using SST and a hammer, install the transaxle case oil seal RH (inner).

      09950-60010

      09951-00410

      09950-70010

      09951-07200

      Oil seal drive in depth

      21.5 to 22.5 mm (0.846 to 0.886 in.)