DIFFERENTIAL CASE REASSEMBLY
INSTALL DIFFERENTIAL SIDE GEAR
Differential Side Gear
No. 1 Front Differential Side Gear Thrust Washer
Front Differential Pinion
Front Differential Pinion Thrust Washer
Coat the 2 differential side gears, 2 No. 1 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers with ATF and install them to the differential case.
INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT
Toyota Genuine ATF WS
Coat the front No. 1 differential pinion shaft with ATF, and install it to the differential case.
INSPECT DIFFERENTIAL SIDE GEAR BACKLASH
INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN
Using a pin 3 mm punch and hammer, install the front differential pinion shaft straight pin.Note:
Align the holes, and install the front differential pinion shaft straight pin.
Using a chisel and hammer, stake the differential case.Note:
Stake the differential case after adjusting the backlash.
INSTALL FRONT DIFFERENTIAL RING GEAR
Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).Note:
Do not heat the front differential ring gear to more than 110°C (230°F).
Clean the contact surface of the front differential case.
Align the matchmarks, and install the front differential ring gear case quickly.Note:
Do not install the bolts while the front differential ring gear is hot.
Install and tighten the 12 bolts.
Tighten the bolts a little at a time in a diagonal sequence.
INSTALL TRANSAXLE CASE OIL SEAL RH (INNER)
Coat the lip of a new transaxle case oil seal RH (inner) with MP grease.
Using SST and a hammer, install the transaxle case oil seal RH (inner).
Oil seal drive in depth
21.5 to 22.5 mm (0.846 to 0.886 in.)