DIFFERENTIAL CASE REASSEMBLY

PROCEDURE

  1. INSTALL DIFFERENTIAL SIDE GEAR

    1. C278985C01

      *1

      Differential Case

      *2

      Differential Side Gear

      *3

      No. 1 Front Differential Side Gear Thrust Washer

      *4

      Front Differential Pinion

      *5

      Front Differential Pinion Thrust Washer

      Coat the 2 differential side gears, 2 No. 1 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers with ATF and install them to the differential case.

  2. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT

    1. C313975C01
      V100135

      Toyota Genuine ATF WS

      Coat the front No. 1 differential pinion shaft with ATF, and install it to the differential case.

  3. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH

  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

    1. C313973

      Using a pin 3 mm punch and hammer, install the front differential pinion shaft straight pin.

      Note:

      Align the holes, and install the front differential pinion shaft straight pin.

    2. C313972

      Using a chisel and hammer, stake the differential case.

      Note:

      Stake the differential case after adjusting the backlash.

  5. INSTALL FRONT DIFFERENTIAL RING GEAR

    1. D025215

      Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

      Note:

      Do not heat the front differential ring gear to more than 110°C (230°F).

    2. Clean the contact surface of the front differential case.

    3. C323295C01

      *a

      Matchmark

      Align the matchmarks, and install the front differential ring gear case quickly.

      Note:

      Do not install the bolts while the front differential ring gear is hot.

    4. C323296

      Install and tighten the 12 bolts.

      120 N*m

      1224 kgf*cm

      89 ft.*lbf

      Note:

      Tighten the bolts a little at a time in a diagonal sequence.

  6. INSTALL TRANSAXLE CASE OIL SEAL RH (INNER)

    1. Coat the lip of a new transaxle case oil seal RH (inner) with MP grease.

    2. C324343N01

      Using SST and a hammer, install the transaxle case oil seal RH (inner).

      09950-60010

      09951-00410

      09950-70010

      09951-07200

      Oil seal drive in depth

      21.5 to 22.5 mm (0.846 to 0.886 in.)