FRONT SHOCK ABSORBER INSTALLATION

INSTALL FRONT LOWER COIL SPRING INSULATOR

*a	Positioning Pin
*b	Depression
*c	Claw

Install the front lower coil spring insulator to the front shock absorber assembly.

Note:

When installing the front lower coil spring insulator, fit the insulator to the depression of the spring seat and insert the positioning pin into the hole.
When installing the front lower coil spring insulator, make sure that the front lower coil spring insulator does not get caught on the claws of the front shock absorber assembly.

INSTALL FRONT SPRING BUMPER

*a	Cap
*b	Rod

Install the front spring bumper to the front shock absorber assembly.

Note:

Face the smaller diameter end of the front spring bumper downward.
Do not apply lubricants to the front spring bumper.
Do not apply lubricants to the front shock absorber assembly cap or rod.
Do not clean the front spring bumper with water or solvent.

INSTALL FRONT COIL SPRING

Secure SST in a vise.

09727-30021

09727-00010

09727-00021

09727-00031

*a	Correct
*b	Incorrect

Attach the arms of SST to the diameter of the front coil spring.

CAUTION:

Make sure that the front coil spring is installed so that the distance between the upper and lower arms of SST is at the maximum.
Make sure that the claws of the arms are securely attached.

Using SST, compress the front coil spring.
CAUTION:
- If the front coil spring bends during compression, immediately stop compression and reinstall SST.
- Do not excessively compress the front coil spring so that the coils contact each other.
- Do not use an impact wrench. It will damage SST.

*a	Paint Mark
*b	Depression

Install the front coil spring to the front shock absorber assembly.

Note:

Make sure that the end of the front coil spring is positioned in the depression of the front lower spring seat.
Make sure to install the coil spring to the front shock absorber assembly so that the paint mark will be positioned at the lower side of the vehicle.

INSTALL FRONT UPPER COIL SPRING INSULATOR

*a	Positioning Pin

Install the front upper coil spring insulator to the front shock absorber assembly.

Tip:

The lower end of the front upper coil spring insulator will engage with the claws of the front shock absorber assembly when the suspension is stabilized.

INSTALL FRONT UPPER COIL SPRING SEAT

*a	Cutout
*b	Hole

Install the front upper coil spring seat to the front shock absorber assembly.

Note:

Make sure to install the front upper coil spring seat so that the positioning pin of the front upper coil spring insulator is inserted into the hole in the front upper coil spring seat.
When installing, align the cutout on the front upper coil spring seat and the front shock absorber piston rod end.

INSTALL FRONT SUSPENSION SUPPORT DUST SEAL

Install a new front suspension support dust seal to the front shock absorber assembly.

INSTALL FRONT SUSPENSION SUPPORT SUB-ASSEMBLY

Install the front suspension support sub-assembly to the front shock absorber assembly.

TEMPORARILY TIGHTEN FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT

Temporarily tighten a new front support to front shock absorber nut.
Remove SST from the front coil spring.

Note:
Do not use an impact wrench. It will damage SST.

INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING

Install the front shock absorber with coil spring (upper side) and front fender apron rear extension with the 3 nuts.

50 N*m

510 kgf*cm

37 ft.*lbf
Install the front shock absorber with coil spring (lower side) to the steering knuckle with the 2 bolts and 2 nuts.

240 N*m

2447 kgf*cm

177 ft.*lbf
Note:
- When installing the nuts, keep the bolts from rotating.
- Do not apply lubricants to the steering knuckle and shock absorber contact surfaces.
Tip:
The bolts can be installed in either direction, however, make sure that they are both installed in the same direction.

FULLY TIGHTEN FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT

Fully tighten the front support to front shock absorber nut.

47 N*m

479 kgf*cm

35 ft.*lbf

	MP Grease

Apply MP grease into the front suspension support sub-assembly.

Note:

Do not contaminate the rubber portions of the front suspension support sub-assembly with MP grease.

INSTALL FRONT SUSPENSION SUPPORT DUST COVER

Install the front suspension support dust cover.

INSTALL FRONT SPEED SENSOR

Install the front speed sensor and front flexible hose to the front shock absorber assembly with the bolt and clamp.

29 N*m

296 kgf*cm

21 ft.*lbf

Note:
Do not twist the front flexible hose and front speed sensor when installing them.

Tip:
Install the front flexible hose first and then the speed sensor harness bracket.

INSTALL FRONT STABILIZER LINK ASSEMBLY

Install the front stabilizer link assembly to the front shock absorber assembly with the nut.

74 N*m

755 kgf*cm

55 ft.*lbf

Note:
Do not damage the boot of the ball joint.

Tip:
If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.