MULTI-MODE MANUAL TRANSAXLE ASSEMBLY INSTALLATION
CAUTION / NOTICE / HINT
When the multi-mode manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.
PROCEDURE
INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY
Coat a new O-ring with gear oil.
Install the new O-ring to the speedometer driven hole cover sub-assembly.
Install the speedometer driven hole cover sub-assembly to the transaxle case with the bolt.
11.3 N*m
115 kgf*cm
8 ft.*lbf
INSTALL WIRE HARNESS CLAMP BRACKET
Install the 3 wire harness clamp brackets with the 3 bolts.
12.5 N*m
127 kgf*cm
9 ft.*lbf
INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY
REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY
INSPECT CLUTCH PIPE LINE
INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY
INSTALL NO. 1 CLUTCH ACTUATOR BRACKET
-
Temporarily install the No. 1 clutch actuator bracket with the bolt*1.
Temporarily install the No. 1 clutch actuator bracket with the 3 bolts.
-
Fully install the 4 bolts in the sequence shown in the illustration.
17 N*m
173 kgf*cm
13 ft.*lbf
-
INSTALL CLUTCH ACTUATOR ASSEMBLY
INSTALL REAR ENGINE MOUNTING BRACKET
Install the rear engine mounting bracket with the 4 bolts.
45 N*m
459 kgf*cm
33 ft.*lbf
INSTALL FRONT ENGINE MOUNTING BRACKET
Install the front engine mounting bracket with the 4 bolts.
64 N*m
653 kgf*cm
47 ft.*lbf
INSTALL ENGINE MOUNTING BRACKET LH
Apply sealant to the 4 bolts.
Sealant
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
Install the engine mounting bracket LH with the 4 bolts.
64 N*m
653 kgf*cm
47 ft.*lbf
INSTALL MULTI-MODE MANUAL TRANSAXLE ASSEMBLY
-
Check that the 2 knock pins are installed on the engine assembly before installing the multi-mode manual transaxle assembly.
-
Align the input shaft with the clutch disc and install the multi-mode manual transaxle to the engine assembly.
Install the 8 bolts.
Bolt A for Flange Bolt
37 N*m
377 kgf*cm
27 ft.*lbf
Bolt A for Bolt with Washer
33 N*m
337 kgf*cm
24 ft.*lbf
Bolt B
37 N*m
377 kgf*cm
27 ft.*lbf
Note:Make sure that the wire harness or similar items are not pinched between the contact surfaces.
Do not forcibly pry on the multi-mode manual transaxle assembly when installing it to the engine assembly.
Do not apply excessive force to the multi-mode manual transaxle assembly as this will break the input shaft.
Make sure that the knock pins fit securely into the holes when installing the multi-mode manual transaxle assembly to the engine assembly.
Make sure that the contact surfaces of the engine assembly and multi-mode manual transaxle assembly are flat against each other before tightening the bolts.
-
CONNECT WIRE HARNESS
Install the wire harness to the multi-mode manual transaxle assembly with the nut and bolt.
Nut
8.0 N*m
82 kgf*cm
71 in.*lbf
Bolt
12.5 N*m
127 kgf*cm
9 ft.*lbf
Connect the 2 clamps.
Install the wire harness with the 3 clamps.
Connect the 2 connectors to the select stroke sensor and park/neutral position switch assembly.
INSTALL NO. 1 AIR TUBE
-
*a
Hose Clamp
Install the No. 1 air tube and tighten the hose clamp.
6.5 N*m
66 kgf*cm
58 in.*lbf
Note:One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.
Install the 4 bolts.
Bolt A
20 N*m
204 kgf*cm
15 ft.*lbf
Bolt B
12.5 N*m
127 kgf*cm
9 ft.*lbf
Bolt C
9.8 N*m
100 kgf*cm
87 in.*lbf
Connect the wire harness clamp.
-
INSTALL STARTER ASSEMBLY
TEMPORARILY TIGHTEN REAR ENGINE MOUNTING INSULATOR
TEMPORARILY TIGHTEN FRONT ENGINE MOUNTING INSULATOR
INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
PERFORM INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
PERFORM LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
PERFORM SYNCHRONIZATION POSITION CALIBRATION