SFI SYSTEM, Diagnostic DTC:P1603 and P1605

DTC Code DTC Name
P1603 Engine Stall History
P1605 Rough Idling

DESCRIPTION

P1603 (for CVT Models)

After starting the engine, this DTC is stored when the engine stops without the ignition switch being operated.

Using the GTS, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

It is necessary to check if the vehicle has run out of fuel before performing troubleshooting, as this DTC is also stored when the engine stalls due to running out of fuel.

P1605

This DTC is stored if the engine speed drops below the set speed.

Using the GTS, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

It is necessary to check if the vehicle ran out of fuel before performing troubleshooting, as this DTC is also stored when idling is unstable due to running out of fuel.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Memory

P1603

Engine Stall History

After monitoring for startability problems (P1604) finishes and 5 seconds or more elapse after starting the engine, with the engine running, the engine stops (the engine speed drops to 200 rpm or less) without the ignition switch being operated for 0.5 seconds or more (1 trip detection logic).

  • Air leak in intake system

  • Purge VSV

  • Brake booster assembly

  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Thermostat

  • Power supply circuit (purge VSV, air fuel ratio sensor, fuel injector assembly, ignition coil assembly)

  • Fuel pump

  • Fuel pump control circuit

  • Fuel line

  • PCV valve and hose

  • Camshaft timing oil control valve assembly

  • Knock sensor

  • Ignition system

  • Thermostat

  • Air conditioning system

  • Power steering system

  • Electrical load signal system

  • Charging system

  • CVT system

  • Park/neutral position switch assembly

  • ECM

  • Immobiliser system

  • Wire harness or connector

-

DTC stored

P1605

Rough Idling

After 5 seconds or more elapse after starting the engine, with the engine running, the engine speed drops to 400 rpm or less (1 trip detection logic).

  • Air leak in intake system

  • Purge VSV

  • Brake booster assembly

  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Power supply circuit (purge VSV, air fuel ratio sensor, fuel injector assembly, ignition coil assembly)

  • Fuel pump

  • Fuel pump control circuit

  • Fuel line

  • PCV valve and hose

  • Camshaft timing oil control valve assembly

  • Knock sensor

  • Ignition system

  • Thermostat

  • Air conditioning system

  • Power steering system

  • Electrical load signal system

  • Charging system

  • CVT system (for CVT Models)

  • Park/neutral position switch assembly (for CVT Models)

  • ECM

  • Immobiliser system

  • Wire harness or connector

-

DTC stored

CAUTION / NOTICE / HINT

Tip:
  • In contrast to normal malfunction diagnosis for components, circuits and systems, DTCs P1603 and P1605 are used to determine the malfunctioning area from the problem symptoms and freeze frame data when the user mentions problems such as engine stall.

    As these DTCs can be stored as a result of certain user actions, even if these DTCs are output, if the customer makes no mention of problems, clear these DTCs without performing any troubleshooting and return the vehicle to the customer.

  • If any other DTCs are output, perform troubleshooting for those DTCs first.

  • Use any information from the customer problem analysis about the condition of the vehicle at the time when the problem occurred (how the engine stopped, conditions when the engine was restarted, etc.) as a reference.

    Symptom

    Suspected Area

    Engine vibration occurs and engine stops

    Air fuel ratio abnormal

    Engine stops with no engine vibration

    Ignition system, injection stoppage, high load from external parts

    Engine can be started with accelerator pedal depressed

    Insufficient air volume

    Rough idling after engine started

    Air fuel ratio abnormal, abnormal combustion

  • Read freeze frame data using the GTS. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

  • When confirming the freeze frame data, be sure to check all 5 sets of freeze frame data (Click here).

  • When DTC P1603 (Engine Stall History) is stored, DTC P1605 (Rough Idling) is also stored. When confirming freeze frame data, check DTC P1605. The ECM stores DTC P1605 first. Therefore, 5 sets of freeze frame data can be confirmed through DTC P1605, enabling the technician to obtain more information.

  • When confirming freeze frame data, if there are multiple items related to the cause of the malfunction, perform troubleshooting for all related items.

  • Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N (neutral)) and compare these data with the freeze frame data.

  • Inspections take into account the fact that the malfunction may not have reoccurred and place emphasis on checking the vehicle conditions present at the time when the malfunction occurred.

  • When performing inspections, jiggle the relevant wire harnesses and connectors in an attempt to reproduce malfunctions that do not always occur.

Inspection flow

Using freeze frame data, narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred.

P1603:

A224366E03
  • 1:

  • If the engine stalled when the intake air volume was low (during idling or deceleration), there may be a decrease in torque due to an incorrect air fuel ratio, etc.

  • If the engine stalled when the intake air volume was high (during driving or acceleration), there may be a major malfunction such as continuous misfire due to ignition stoppage, fuel injection stoppage, etc. and the torque drops to zero.

  • 2:

  • If the engine speed decreased slowly, there may have been a decrease in torque due to an air fuel ratio that was incorrect (by approximately 20 to 30%), etc.

  • If the engine speed decreased rapidly, there may have been a malfunction such as when the engine misfires almost continuously due to ignition stoppage, fuel injection stoppage, etc., or when the external load increases due to an external part malfunctioning.

  • 3:

  • If the air fuel ratio is abnormal, there may have been an intake air leak, sensor malfunction, or fuel supply problem.

  • If the vehicle was normal, the air volume may have been insufficient or the ignition timing may have been incorrect.

P1603 inspection flow: Narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred (freeze frame data).

Vehicle State

Engine Speed

Suspected Area

Primary Parts to Inspect

Procedure

Idling or decelerating

Slowly decreases and engine stalls

Ignition system abnormal

Igniter abnormal

  • Power supply circuit

  • Ignition coil assembly

  • Spark plug

10, 38, 53

Air fuel ratio abnormal

Air suction

  • Intake system connections

  • Purge VSV system

  • Brake booster assembly

5 to 9

Sensor malfunction (value from sensor too lean)

  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Air fuel ratio sensor system

  • Thermostat

11 to 23

Sensor malfunction (value from sensor too rich)

39 to 51

Fuel supply problem

  • Fuel pump control circuit

  • Purge VSV system

  • Fuel line

  • ECM

24 to 37

Intake air volume insufficient

Problem with air passage

  • Intake system connections

  • Mass air flow meter sub-assembly

  • Brake booster assembly

  • PCV valve and hose

  • Purge VSV system

54 to 56

Excessive valve overlap

  • Camshaft timing oil control valve assembly

57 to 60

Ignition timing incorrect

Does not operate as expected

  • Knock sensor

  • Engine coolant temperature sensor

  • Mass air flow meter sub-assembly

61 to 65

Rapidly decreases and engine stalls

Ignition and injection stops (electrical system malfunction)

Power temporarily cut

  • Power supply circuit (fuel injector assembly, ignition coil assembly)

66, 67

External part malfunctioning

Increase in load

  • Air conditioning system

  • Electrical load signal system

  • Power steering system

  • CVT system

  • Park/Neutral position switch assembly

68 to 71

Accelerating

-

Crankshaft position sensor or camshaft position sensor malfunction

Power temporarily cut

  • Check DTCs

1

Mass air flow meter

Foreign matter adhesion

  • Mass air flow meter sub-assembly

72 to 75

Ignition and injection stops (electrical system malfunction)

Power temporarily cut

  • Power supply circuit (fuel injector assembly, ignition coil assembly)

76, 77

Fuel supply problem

Fuel leak, clog

  • Fuel pump control circuit

  • Fuel line

78 to 82

P1605:

A224367E03
  • 1:

  • If the engine speed decreased slowly, there may have been a decrease in torque due to an air fuel ratio that was incorrect (by approximately 20 to 30%), etc.

  • If the engine speed decreased rapidly, there may have been a malfunction such as when the engine misfires almost continuously due to ignition stoppage, fuel injection stoppage, etc., or when the external load increases due to an external part malfunctioning.

  • 2:

  • If the air fuel ratio is abnormal, there may have been an intake air leak, sensor malfunction, or fuel supply problem.

  • If the vehicle was normal, the air volume may have been insufficient or the ignition timing may have been incorrect.

P1605 inspection flow: Narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred (freeze frame data).

Engine Speed

Suspected Area

Primary Parts to Inspect

Procedure

Slowly decreases

Ignition system abnormal

Igniter abnormal

  • Power supply circuit

  • Ignition coil assembly

  • Spark plug

10, 38, 53

Air fuel ratio abnormal

Air suction

  • Intake system connections

  • Purge VSV system

  • Brake booster assembly

5 to 9

Sensor malfunction (value from sensor too lean)

  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Air fuel ratio sensor system

  • Thermostat

11 to 23

Sensor malfunction (value from sensor too rich)

39 to 51

Fuel supply problem

  • Fuel pump control circuit

  • Purge VSV system

  • Fuel line

  • ECM

24 to 37

Intake air volume insufficient

Problem with air passage

  • Intake system connections

  • Mass air flow meter sub-assembly

  • Brake booster assembly

  • PCV valve and hose

  • Purge VSV system

54 to 56

Excessive valve overlap

  • Camshaft timing oil control valve assembly

57 to 60

Ignition timing incorrect

Does not operate as expected

  • Knock sensor

  • Engine coolant temperature sensor

  • Mass air flow meter sub-assembly

61 to 65

Rapidly decreases

Ignition and injection stops (electrical system malfunction)

Power temporarily cut

  • Power supply circuit (fuel injector assembly, ignition coil assembly)

66, 67

External part malfunctioning

Increase in load

  • Air conditioning system

  • Electrical load signal system

  • Power steering system

  • CVT system*1

  • Park/Neutral position switch assembly*1

68 to 71

*1: for CVT Models

Note:

Inspect the fuses for circuits related to this system before performing the following procedure.

PROCEDURE

  1. CHECK FOR ANY OTHER DTCS OUTPUT

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

      Powertrain > Engine and ECT > Trouble Codes

    5. Read the DTCs (Click here).

      Result

      Result

      Proceed to

      Only DTC P1603 and/or P1605 is output

      A

      DTCs other than P1603 and/or P1605 are output

      B

    Tip:

    If any DTCs other than P1603 or P1605 are output, troubleshoot those DTCs first.

    B

    GO TO DTC CHART

    A
  2. CHECK FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      OK

      Immobiliser Fuel Cut is OFF.

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

    B

    READ FREEZE FRAME DATAClick here

    A
  3. CHECK ENGINE IMMOBILISER SYSTEM

    1. Connect the GTS to the DLC3.

    2. Start the engine.

    3. Idle the engine.

    4. Turn the GTS on.

    5. Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Immobiliser Communication and Immobiliser Fuel Cut.

      Powertrain > Engine and ECT > Data List

      Tester Display

      Immobiliser Communication

      Immobiliser Fuel Cut

    6. Check the Data List indication.

      OK

      Data List Item

      GTS Display

      Immobiliser Communication

      ON

      Immobiliser Fuel Cut

      OFF

      Result

      Result

      Proceed to

      OK

      A

      NG (w/ Entry and Start System)

      B

      NG (w/o Entry and Start System)

      C

    B

    CHECK ENGINE IMMOBILISER SYSTEM

    C

    CHECK ENGINE IMMOBILISER SYSTEM

    A
  4. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Problem Symptom

      Freeze Frame Data Item for DTC P1605

      Suspected Area

      Proceed to

      Closed Throttle Position SW

      Engine Speed

      Total of Short FT #1 and Long FT #1

      When idling or decelerating, engine speed slowly decreases and engine stalls

      All 5 sets of freeze frame data are ON

      Decreases slowly*1

      All 5 sets of freeze frame data are +15% or more*2

      • Air suction

      • Sensor malfunction (value from sensor too lean)

      • Fuel supply problem

      A

      At least 1 of the 5 sets of freeze frame data is -15% or less*3

      Sensor malfunction (value from sensor too rich)

      B

      All 5 sets of freeze frame data are from -15% to +15%

      • Intake air volume insufficient

      • Ignition timing incorrect

      C

      When idling or decelerating, engine speed rapidly decreases and engine stalls

      Decreases rapidly*1

      -

      • Injection stoppage, ignition stoppage

      • Load from external parts

      D

      When accelerating or driving at constant speed and engine stalls*4

      At least one is OFF

      -

      -

      • Sensor malfunction

      • Injection stoppage, ignition stoppage

      • Fuel supply problem

      E

      A215381E11
      Tip:
      • *1: A rapid decrease in engine speed may have been caused by an electrical malfunction in the shared wiring of all or multiple cylinders, an increase in load from external parts, etc. The engine speed is considered to have decreased rapidly if either of the following conditions applies.

        Otherwise, the engine speed is considered to have decreased slowly.

        (a) In the freeze frame data, the decrease in engine speed from #3 to #5 is 400 rpm or more.

        (b) In the freeze frame data, the engine speed at #5 is 120 rpm or less.

      • If the vehicle speed is 15 km/h (9.3 mph) or less and the difference between the Engine Speed and SPD (NT) is 100 rpm or less, inspect the CVT. (Depending on the rate of vehicle deceleration, the engine speed may have decreased due to the CVT lock-up release being late.) (for CVT Models)

      • *2: When a DTC is stored, feedback compensation increases because the air-fuel ratio is determined to be lean.

      • *3: When a DTC is stored, feedback compensation decreases because the air-fuel ratio is determined to be rich.

      • *4: This item should be checked when DTC P1603 is output and is not necessary to check when only P1605 is output.

    B

    CHECK IGNITION SYSTEMClick here

    C

    CHECK IGNITION SYSTEMClick here

    D

    CHECK TERMINAL VOLTAGE (#10, #20, #30 AND #40)Click here

    E

    CHECK FREEZE FRAME DATAClick here

    A
  5. CHECK INTAKE SYSTEM

    1. Check for air leakage in the intake system [vacuum hose disconnection, cracks, damaged gaskets, etc.] (Click here).

      Tip:
      • If the accelerator pedal is released after racing the engine, the inspection is easier to perform because the vacuum inside the intake pipes increases and the air suction noise becomes louder.

      • If Short FT #1 and Long FT #1 are largely different from the normal values when idling (the intake air volume is small) and almost the same as the normal values when racing the engine (the intake air volume is high), air leakage may be present.

      OK

      There is no air suction.

      Tip:

      Perform "Inspection After Repair" after repairing or replacing the intake system (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE INTAKE SYSTEM

    OK
  6. CHECK PURGE VSV

    1. A201060

      Disconnect the fuel vapor feed hose (on the canister side) of the purge VSV.

    2. Start the engine.

    3. Idle the engine.

    4. Disconnect the connector of the purge VSV.

    5. Check if air flows through the purge VSV.

      OK

      Air does not flow.

      Tip:

      When this inspection is performed, the MIL may illuminate. After finishing the inspection, check and clear DTCs (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE PURGE VSV

    OK
  7. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Suspected Area

      Proceed to

      Stop Light Switch

      At least 1 of the 5 sets of freeze frame data is ON

      Air suction from brake booster assembly

      A

      All 5 sets of freeze frame data are OFF

      -

      B

    B

    CHECK IGNITION SYSTEMClick here

    A
  8. READ VALUE USING GTS (SHORT FT #1)

    1. A217928E14

      Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Start the engine and warm it up until the engine coolant temperature stabilizes.

      Tip:

      The A/C switch and all accessory switches should be off.

    5. Idle the engine.

    6. Using the GTS, read the value of Short FT #1 in the Data List while depressing the brake pedal.

      Powertrain > Engine and ECT > Data List

      Tester Display

      Short FT #1

      Standard

      Short FT #1 changes by +10% or less.

      Result

      Result

      Proceed to

      OK

      A

      NG (for LHD)

      B

      NG (for RHD)

      C

      Tip:

      When air leakage from the brake booster assembly is present, the feedback compensation increases because the air fuel ratio becomes lean.

    B

    INSPECT BRAKE BOOSTER ASSEMBLY

    C

    INSPECT BRAKE BOOSTER ASSEMBLY

    A
  9. PERFORM DRIVE TEST

    1. Connect the GTS to the DLC3.

    2. Start the engine and warm it up until the engine coolant temperature stabilizes.

      Tip:

      The A/C switch and all accessory switches should be off.

    3. Idle the engine.

    4. Turn the GTS on.

    5. Using the GTS, read the value of Short FT #1 and Long FT #1 in the Data List.

      Powertrain > Engine and ECT > Data List

      Tester Display

      Short FT #1

      Long FT #1

      Standard

      Data List

      Condition

      Specified Condition

      Short FT #1 + Long FT #1

      The conditions of the vehicle are matched to those present when the problem occurs

      -15 to +15%

      Result

      Result

      Proceed to

      OK

      A

      NG (for LHD)

      B

      NG (for RHD)

      C

    B

    INSPECT BRAKE BOOSTER ASSEMBLY

    C

    INSPECT BRAKE BOOSTER ASSEMBLY

    A
  10. CHECK IGNITION SYSTEM

    1. Perform ignition system On-vehicle Inspection (Click here).

      Tip:

      Perform "Inspection After Repairs" after repairing or replacing the ignition system (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA

    OK
  11. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Suspected Area

      Proceed to

      Calculate Load

      Less than 90% of the current value of the vehicle*1

      Mass air flow meter sub-assembly

      A

      AFS Voltage B1S1

      3.3 V or higher*2

      • Air fuel ratio sensor

      • Wire harness or connector

      B

      Tip:
      • *1: If the mass air flow meter sub-assembly is malfunctioning and incorrectly measures the intake air volume to be less than the actual volume, the freeze frame data will show a low engine load value.

      • *2: If the air fuel ratio sensor is malfunctioning and constantly outputs a value indicating the air fuel ratio is lean, the actual air fuel ratio will become rich and the engine may stall.

    B

    PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME FOR A/F SENSOR)Click here

    A
  12. CHECK MASS AIR FLOW METER SUB-ASSEMBLY

    1. Remove the mass air flow meter sub-assembly.

    2. Check for foreign matter in the air flow passage of the mass air flow meter sub-assembly.

      Result

      Result

      Proceed to

      Visible foreign matter is not present

      A

      Visible foreign matter is present

      B

      Tip:

      Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly (Click here).

    B

    REPLACE MASS AIR FLOW METER SUB-ASSEMBLY

    A
  13. CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY - ECM)

    1. Check the harnesses and connectors, referring to DTC P0102 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK
  14. PERFORM DRIVE TEST

    1. Connect the GTS to the DLC3.

    2. Start the engine and warm it up until the engine coolant temperature stabilizes.

      Tip:

      The A/C switch and all accessory switches should be off.

    3. Idle the engine.

    4. Turn the GTS on.

    5. Using the GTS, read the value of Calculate Load in the Data List.

      Powertrain > Engine and ECT > Data List

      Tester Display

      Calculate Load

      Standard

      Data List

      Specified Condition

      Calculate Load

      90 to 110% of the current value of the vehicle

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

      Tip:

      Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly (Click here).

    A

    REPLACE MASS AIR FLOW METER SUB-ASSEMBLY

    B

    READ FREEZE FRAME DATAClick here

  15. PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME FOR A/F SENSOR)

    1. A285151E03

      Connect the GTS to the DLC3.

    2. Start the engine, turn off all accessory switches and warm up the engine until the engine coolant temperature stabilizes.

      Tip:

      The A/C switch and all accessory switches should be off.

    3. Idle the engine.

    4. Turn the GTS on.

    5. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume for A/F Sensor / All Data / AFS Voltage B1S1.

      Powertrain > Engine and ECT > Active Test

      Active Test Display

      Control the Injection Volume for A/F Sensor

      Data List Display

      AFS Voltage B1S1

    6. Read the output voltage from the air fuel ratio sensor when increasing and decreasing the fuel injection volume.

      Standard

      GTS Display

      Specified Condition

      Control the Injection Volume for A/F Sensor (12.5%)

      Air fuel ratio sensor output voltage is below 3.1 V

      Control the Injection Volume for A/F Sensor (-12.5%)

      Air fuel ratio sensor output voltage is higher than 3.4 V

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

      Tip:

      The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.

    B

    READ FREEZE FRAME DATAClick here

    A
  16. CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR)

    1. Check the harnesses and connectors, referring to DTC P0031 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR (AIR FUEL RATIO SENSOR - EFI-MAIN NO.1 RELAY)

    OK
  17. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)

    1. Check the harnesses and connectors, referring to DTC P2237 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK
  18. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Proceed to

      Initial Engine Coolant Temp, Ambient Temp for A/C, Initial Intake Air Temp

      Difference in temperature between each item is less than 10°C (18°F)*1

      A

      Difference in temperature between each item is 10°C (18°F) or more*2

      B

      Tip:
      • *1: A long time had elapsed after stopping the engine.

      • *2: A long time had not elapsed after stopping the engine.

    B

    READ FREEZE FRAME DATAClick here

    A
  19. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      A217929E27

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Suspected Area

      Proceed to

      Initial Engine Coolant Temp, Coolant Temp, Engine Run Time

      Range A

      • Engine coolant temperature sensor

      • Thermostat

      A

      Range B

      Engine coolant temperature sensor

      B

      Range C

      -

      C

      Tip:

      This step is not directly related to engine stall.

    B

    INSPECT ENGINE COOLANT TEMPERATURE SENSORClick here

    C

    READ FREEZE FRAME DATAClick here

    A
  20. INSPECT THERMOSTAT

    1. Inspect the thermostat (Click here).

    Result

    Result

    Proceed to

    Abnormal

    A

    Normal

    B

    A

    REPLACE THERMOSTAT

    B

    INSPECT ENGINE COOLANT TEMPERATURE SENSORClick here

  21. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Suspected Area

      Proceed to

      Coolant Temp

      120°C (248°F) or higher

      Engine coolant temperature sensor

      A

      Engine coolant temperature is lower than outside temperature* by 15°C (27°F) or more

      Engine coolant temperature sensor

      Values are other than above

      -

      B

      Tip:

      *: Use an actual outside temperature estimated from the Initial Intake Air, Ambient Temp for A/C, and (if possible) the weather when the DTC was detected.

    B

    READ FREEZE FRAME DATAClick here

    A
  22. INSPECT ENGINE COOLANT TEMPERATURE SENSOR

    1. Inspect the engine coolant temperature sensor (Click here).

      Result

      Result

      Proceed to

      Normal

      A

      Abnormal

      B

      Tip:

      Perform "Inspection After Repair" after replacing the engine coolant temperature sensor (Click here).

    B

    REPLACE ENGINE COOLANT TEMPERATURE SENSOR

    A
  23. CHECK HARNESS AND CONNECTOR (ENGINE COOLANT TEMPERATURE SENSOR - ECM)

    1. Disconnect the engine coolant temperature sensor connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection

      Condition

      Specified Condition

      B4-2 - B75-93 (THW)

      Always

      Below 1 Ω

      B4-1 - B75-94 (ETHW)

      Always

      Below 1 Ω

      B4-2 or B75-93 (THW) - Body ground

      Always

      10 kΩ or higher

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK
  24. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Suspected Area

      Proceed to

      EVAP (Purge) VSV

      At least 1 of the 5 sets of freeze frame data is not 0%

      Purge VSV

      A

      All 5 sets of freeze frame data are 0%

      -

      B

      Tip:

      If the purge VSV is stuck closed, air fuel ratio compensation by the purge VSV is incorrectly adjusted, and then the air fuel ratio becomes lean and the engine may stall.

    B

    PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP/SPEED)Click here

    A
  25. PERFORM ACTIVE TEST USING GTS (ACTIVATE THE VSV FOR EVAP CONTROL)

    1. A226269C01

      *a

      VSV ON

      *b

      VSV OFF

      Disconnect the fuel vapor feed hose (on the canister side) of the purge VSV.

    2. Connect the GTS to the DLC3.

    3. Start the engine.

    4. Turn the GTS on.

    5. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for Evap Control.

      Powertrain > Engine and ECT > Active Test

      Tester Display

      Activate the VSV for Evap Control

    6. When purge VSV is operated using the GTS, check whether the port of the purge VSV applies suction your finger.

      OK

      GTS Operation

      Specified Condition

      ON

      Purge VSV port applies suction to finger

      OFF

      Purge VSV port applies no suction to finger

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

      Tip:

      Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

    B

    PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP/SPEED)Click here

    A
  26. INSPECT PURGE VSV

    1. Inspect the purge VSV (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE PURGE VSV

    OK
  27. CHECK TERMINAL VOLTAGE (POWER SOURCE OF PURGE VSV)

    1. Check the harness and connectors, referring to DTC P0443 procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR (PURGE VSV - EFI-MAIN NO.1 RELAY)

    OK
  28. CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM)

    1. Check the harness and connectors, referring to DTC P0443 procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK
  29. CLEAR DTC

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Clear the DTCs (Click here).

      Powertrain > Engine and ECT > Clear DTCs

    Result

    Proceed to

    NEXT

    NEXT
  30. READ VALUE USING GTS (EVAP (PURGE) VSV)

    1. Connect the GTS to the DLC3.

    2. Start the engine and warm it up until the engine coolant temperature stabilizes.

      Tip:

      The A/C switch and all accessory switches should be off.

    3. Idle the engine for 15 minutes or more.

    4. Turn the GTS on.

    5. Using the GTS, read the value of EVAP (Purge) VSV in the Data List.

      Powertrain > Engine and ECT > Data List

      Tester Display

      EVAP (Purge) VSV

      Standard

      Data List

      Specified Condition

      EVAP (Purge) VSV

      Value other than 0% is displayed

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

    B

    CHECK FOR INTERMITTENT PROBLEMS

    A
  31. PERFORM ACTIVE TEST USING GTS (ACTIVATE THE VSV FOR EVAP CONTROL)

    1. A226269C01

      *a

      VSV ON

      *b

      VSV OFF

      Disconnect the fuel vapor feed hose (on the canister side) of the purge VSV.

    2. Connect the GTS to the DLC3.

    3. Start the engine.

    4. Turn the GTS on.

    5. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for Evap Control.

      Powertrain > Engine and ECT > Active Test

      Tester Display

      Activate the VSV for Evap Control

    6. When purge VSV is operated using the GTS, check whether the port of the purge VSV applies suction your finger.

      OK

      GTS Operation

      Specified Condition

      ON

      Purge VSV port applies suction to finger

      OFF

      Purge VSV port applies no suction to finger

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

      Tip:

      Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

    B

    CHECK FOR INTERMITTENT PROBLEMS

    A
  32. CHECK CONNECTOR CONNECTION CONDITION (ECM)

    1. Check the ECM connector connection condition.

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    OK

    REPLACE ECM

    NG

    RECONNECT CONNECTOR CORRECTLY

  33. PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP/SPEED)

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump/Speed.

      Powertrain > Engine and ECT > Active Test

      Tester Display

      Control the Fuel Pump / Speed

    5. Check whether the fuel pump operating sound occurs when performing the Active Test on the GTS.

      OK

      GTS Operation

      Specified Condition

      ON

      Operating sound heard

      OFF

      Operating sound not heard

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • While performing the Active Test, make sure that there is no fuel leakage from the pipes, no signs that fuel has leaked, and no fuel smell.

      • If the fuel pump operating noise is abnormal, proceed to step 34.

    B

    CHECK FUEL SYSTEMClick here

    A
  34. INSPECT FUEL PUMP

    1. Inspect the fuel pump (Click here).

      Tip:

      Perform "Inspection After Repair" after replacing the fuel pump (Click here).

    Result

    Proceed to

    OK

    NG

    OK

    CHECK FUEL PUMP CONTROL CIRCUIT

    NG

    REPLACE FUEL PUMP

  35. CHECK FUEL SYSTEM

    1. Check the fuel system.

      • Check the fuel pump operation.

      • Check the fuel leaks.

      • Check the fuel pressure.

      • Perform the Active Test [Control the All Cylinders Fuel Cut].

      Tip:

      For the fuel system On-vehicle Inspection, refer to the following procedures (Click here).

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

    B

    CHECK FOR INTERMITTENT PROBLEMS

    A
  36. CHECK FUEL SYSTEM

    1. Check for foreign matter such as iron particles around the fuel pump (fuel pump, fuel pump filter and inside the fuel tank), and for signs that the fuel pump was stuck.

      Result

      Result

      Proceed to

      There is no foreign matter and no signs that fuel pump was stuck

      A

      There is foreign matter or signs that fuel pump was stuck

      B

      Tip:

      If there is foreign matter such as iron particles on the fuel pump, fuel filter or fuel tank, remove the foreign matter.

    B

    REPAIR OR REPLACE FUEL SYSTEM

    A
  37. CHECK FUEL SYSTEM

    1. Check the fuel system.

      • Check the fuel pump operation.

      • Check the fuel leaks.

      • Check the fuel pressure.

      • Perform the Active Test [Control the All Cylinders Fuel Cut].

      Tip:
      • For the fuel system On-vehicle Inspection, refer to the following procedures (Click here).

      • Perform "Inspection After Repair" after replacing the fuel pump (Click here).

    Result

    Proceed to

    OK

    NG

    OK

    END

    NG

    REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA

  38. CHECK IGNITION SYSTEM

    1. Perform ignition system On-vehicle Inspection (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA

    OK
  39. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Suspected Area

      Proceed to

      Calculate Load

      110% or more of the current value of the vehicle*1

      Mass air flow meter sub-assembly

      A

      AFS Voltage B1S1

      Below 3.3 V*2

      • Air fuel ratio sensor

      • harness or connector

      B

      Both freeze frame data items listed above

      Values are other than above

      -

      C

      Tip:
      • *1: If the mass air flow meter sub-assembly is malfunctioning and incorrectly measures the intake air volume to be more than the actual volume of air flowing through the intake manifold, the freeze frame data will show a high engine load value.

      • *2: As the air fuel ratio sensor output is low before the sensor warms up, the value at that time cannot be used for diagnosis. If the air fuel ratio sensor is malfunctioning and constantly outputs a value indicating the air fuel ratio is rich, the actual air fuel ratio will become lean and the engine may stall.

    B

    PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME FOR A/F SENSOR)Click here

    C

    READ FREEZE FRAME DATAClick here

    A
  40. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY

    1. Remove the mass air flow meter sub-assembly.

    2. Check for foreign matter in the air flow passage of the mass air flow meter sub-assembly.

      Result

      Result

      Proceed to

      Visible foreign matter is not present

      A

      Visible foreign matter is present

      B

      Tip:

      Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly (Click here).

    B

    REPLACE MASS AIR FLOW METER SUB-ASSEMBLY

    A
  41. CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY - ECM)

    1. Check the harnesses and connectors, referring to DTC P0102 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK
  42. PERFORM DRIVE TEST

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Start the engine and warm it up until the engine coolant temperature stabilizes.

      Tip:

      The A/C switch and all accessory switches should be off.

    5. Idle the engine.

    6. Using the GTS, read the value of Calculate Load in the Data List.

      Powertrain > Engine and ECT > Data List

      Tester Display

      Calculate Load

      Standard

      Data List

      Specified Condition

      Calculate Load

      90 to 110% of the current value of the vehicle

      Tip:

      Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE MASS AIR FLOW METER SUB-ASSEMBLY

    OK
  43. PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME FOR A/F SENSOR)

    1. A285151E03

      Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Start the engine, turn off all accessory switches and warm up the engine until the engine coolant temperature stabilizes.

      Tip:

      The A/C switch and all accessory switches should be off.

    5. Idle the engine.

    6. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume for A/F Sensor / All Data / AFS B1S1.

      Powertrain > Engine and ECT > Active Test

      Active Test Display

      Control the Injection Volume for A/F Sensor

      Data List Display

      AFS Voltage B1S1

    7. Read the output voltage from the air fuel ratio sensor when increasing and decreasing the fuel injection volume.

      Standard

      Tester Display

      Specified Condition

      Control the Injection Volume for A/F Sensor (12.5%)

      Air fuel ratio sensor output voltage is below 3.1 V

      Control the Injection Volume for A/F Sensor (-12.5%)

      Air fuel ratio sensor output voltage is higher than 3.4 V

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

      Tip:

      The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.

    B

    READ FREEZE FRAME DATAClick here

    A
  44. CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR)

    1. Check the harnesses and connectors, referring to DTC P0031 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR (AIR FUEL RATIO SENSOR - EFI-MAIN NO.1 RELAY)

    OK
  45. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)

    1. Check the harnesses and connectors, referring to DTC P2237 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK
  46. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Proceed to

      Initial Engine Coolant Temp, Ambient Temp for A/C, Initial Intake Air Temp

      Difference in temperature between each item is less than 10°C (18°F)*1

      A

      Difference in temperature between each item is 10°C (18°F) or more*2

      B

      Tip:
      • *1: A long time had elapsed after stopping the engine.

      • *2: A long time had not elapsed after stopping the engine.

    B

    READ FREEZE FRAME DATAClick here

    A
  47. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      A217929E27

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Suspected Area

      Proceed to

      Initial Engine Coolant Temp, Coolant Temp, Engine Run Time

      Range A

      • Engine coolant temperature sensor

      • Thermostat

      A

      Range B

      Engine coolant temperature

      B

      Range C

      -

      C

      Tip:

      This step is not directly related to engine stall.

    B

    INSPECT ENGINE COOLANT TEMPERATURE SENSORClick here

    C

    CHECK FUEL SYSTEMClick here

    A
  48. INSPECT THERMOSTAT

    1. Inspect the thermostat (Click here).

      Tip:

      This step is not directly related to engine stall.

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

    A

    REPLACE THERMOSTAT

    B

    INSPECT ENGINE COOLANT TEMPERATURE SENSORClick here

  49. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Suspected Area

      Proceed to

      Coolant Temp

      120°C (248°F) or higher

      Engine coolant temperature sensor

      A

      Engine coolant temperature is lower than outside temperature* by 15°C (27°F) or more

      Engine coolant temperature sensor

      Values are other than above

      -

      B

      Tip:

      *: Use an actual outside temperature estimated from the Initial Intake Air, Ambient Temp for A/C, and (if possible) the weather when the DTC was detected.

    B

    CLEAR DTCClick here

    A
  50. INSPECT ENGINE COOLANT TEMPERATURE SENSOR

    1. Inspect the engine coolant temperature sensor (Click here).

      Tip:

      Perform "Inspection After Repair" after replacing the engine coolant temperature sensor (Click here).

    Result

    Result

    Proceed to

    Normal

    A

    Abnormal

    B

    B

    REPLACE ENGINE COOLANT TEMPERATURE SENSOR

    A
  51. CHECK HARNESS AND CONNECTOR (ENGINE COOLANT TEMPERATURE SENSOR - ECM)

    1. Disconnect the engine coolant temperature sensor connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection

      Condition

      Specified Condition

      B4-2 - B75-93 (THW)

      Always

      Below 1 Ω

      B4-1 - B75-94 (ETHW)

      Always

      Below 1 Ω

      B4-2 or B75-93 (THW) - Body ground

      Always

      10 kΩ or higher

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    OK

    CHECK FOR INTERMITTENT PROBLEMS

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

  52. CLEAR DTC

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Clear the DTCs (Click here).

      Powertrain > Engine and ECT > Clear DTCs

    Result

    Proceed to

    NEXT

    NEXT

    END

  53. CHECK IGNITION SYSTEM

    1. Perform ignition system On-vehicle Inspection (Click here).

      Tip:

      Perform "Inspection After Repair" after repairing or replacing the ignition system (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA

    OK
  54. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Result

      Suspected Area

      Proceed to

      Total of ISC Learning Value and ISC Feedback Value

      Less than 80% of the current value of the vehicle

      Intake air volume insufficient

      A

      80% or more of the current value of the vehicle

      B

    B

    PERFORM ACTIVE TEST USING GTS (CONTROL THE VVT LINEAR (BANK1))Click here

    A
  55. CHECK INTAKE SYSTEM

    1. Check for air leakage in the intake system [vacuum hose disconnection, cracks, damaged gaskets, etc.] (Click here).

      Tip:
      • If the accelerator pedal is released after racing the engine, the inspection is easier to perform because the vacuum inside the intake pipes increases and the air suction noise becomes louder.

      • If Short FT #1 and Long FT #1 are largely different from the normal values when idling (the intake air volume is small) and almost the same as the normal values when racing the engine (the intake air volume is high), air leakage may be present.

      OK

      There is no air leakage.

      Tip:

      Perform "Inspection After Repair" after repairing or replacing the intake system (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE INTAKE SYSTEM

    OK
  56. CHECK INTAKE SYSTEM

    1. Check the intake system.

      • Inspect the brake booster assembly (for LHD) (Click here).

      • Inspect the brake booster assembly (for RHD) (Click here).

      • Inspect the mass air flow meter sub-assembly (Click here).

      • Check the PCV hose.

      • Inspect the PCV valve (Click here).

      • Inspect the purge VSV (Click here).

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

      Tip:

      Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly (Click here).

    A

    REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA

    B

    READ FREEZE FRAME DATAClick here

  57. PERFORM ACTIVE TEST USING GTS (CONTROL THE VVT LINEAR (BANK1))

    1. Perform the Active Test, referring to DTC P0011 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • When the results of the inspection using the Active Test are normal but the valve operating noise is abnormal, check the valve for any signs of problems.

      • If the camshaft timing oil control valve assembly (for intake camshaft) is stuck at the advanced side, the valve overlap increases and combustion worsens due to the interval EGR which may cause rough idle or cause the engine to stall.

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (FOR INTAKE CAMSHAFT)

    OK
  58. CHECK HARNESS AND CONNECTOR (CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (FOR INTAKE CAMSHAFT) - ECM)

    1. Check the harnesses and connectors, referring to DTC P0010 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK
  59. PERFORM ACTIVE TEST USING GTS (CONTROL THE VVT EXHAUST LINEAR (BANK1))

    1. Perform the Active Test, referring to DTC P0014 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • When the results of the inspection using the Active Test are normal but the valve operating noise is abnormal, check the valve for any signs of problems.

      • If the camshaft timing oil control valve assembly (for exhaust camshaft) is stuck on, the valve overlap increases and combustion worsens due to the internal EGR which may cause rough idle or cause the engine to stall.

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (FOR EXHAUST CAMSHAFT)

    OK
  60. CHECK HARNESS AND CONNECTOR (CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (FOR EXHAUST CAMSHAFT) - ECM)

    1. Check the harnesses and connectors, referring to DTC P0013 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK
  61. READ FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Suspected Area

      Proceed to

      IGN Advance

      Knock Correct Learn Value

      Differs from the current value of the vehicle by 10 deg or more

      Less than 3 deg(CA)

      • Engine coolant temperature sensor

      • Mass air flow meter sub-assembly

      • Knock sensor

      A

      3 deg(CA) or more

      -

      Differs from the current value of the vehicle by less than 10 deg

      -

      -

      B

    B

    CHECK FOR INTERMITTENT PROBLEMS

    A
  62. INSPECT ENGINE COOLANT TEMPERATURE SENSOR

    1. Inspect the engine coolant temperature sensor (Click here).

      Tip:

      Perform "Inspection After Repair" after replacing engine coolant temperature sensor (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE ENGINE COOLANT TEMPERATURE SENSOR

    OK
  63. CHECK HARNESS AND CONNECTOR (ENGINE COOLANT TEMPERATURE SENSOR - ECM)

    1. Disconnect the engine coolant temperature sensor connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection

      Condition

      Specified Condition

      B4-2 - B75-93 (THW)

      Always

      Below 1 Ω

      B4-1 - B75-94 (ETHW)

      Always

      Below 1 Ω

      B4-2 or B75-93 (THW) - Body ground

      Always

      10 kΩ or higher

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK
  64. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY (INTAKE AIR TEMPERATURE SENSOR)

    1. Inspect the mass air flow meter sub-assembly (Click here).

      Tip:
      • If the intake air temperature sent to the ECM is higher than the standard due to the mass air flow meter sub-assembly (intake air temperature sensor) malfunctioning, the ignition timing may become delayed.

      • Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE MASS AIR FLOW METER SUB-ASSEMBLY

    OK
  65. READ VALUE USING GTS (IGN ADVANCE AND KNOCK CORRECT LEARN VALUE)

    1. Connect the GTS to the DLC3.

    2. Start the engine and warm it up until the engine coolant temperature stabilizes.

      Tip:

      The A/C switch and all accessory switches should be off.

    3. Turn the GTS on.

    4. Idle the engine.

    5. Enter the following menus: Powertrain / Engine and ECT / Data List / IGN Advance and Knock Correct Learn Value.

      Powertrain > Engine and ECT > Data List

      Tester Display

      IGN Advance

      Knock Correct Learn Value

    6. Check the Data List indication.

      Result

      Data List

      Proceed to

      IGN Advance

      Knock Correct Learn Value

      Differs from the current value of the vehicle by 10 deg or more

      Less than 3 deg(CA)

      A

      3 deg(CA) or more

      Differs from the current value of the vehicle by less than 10 deg

      -

      B

      Tip:

      If the results of the checks performed in steps 57 to 65 were all normal and the sum of ISC Feedback Value and ISC Learning Value in the Data List is 120% of the normal value or more, check for carbon deposits in the throttle body assembly. If there are carbon deposits, clean them off to finish the troubleshooting procedure.

    A

    CHECK KNOCK SENSOR CIRCUIT

    B

    END

  66. CHECK TERMINAL VOLTAGE (#10, #20, #30 AND #40)

    1. Check the harness and connectors, referring to DTC P0300 procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

      • A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. (There may be an electrical malfunction in the wiring shared by all the cylinders.)

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR FUEL INJECTOR ASSEMBLY POWER SOURCE CIRCUIT

    OK
  67. CHECK IGNITION SYSTEM

    1. Perform ignition system On-vehicle Inspection (Click here).

      Tip:

      Perform "Inspection After Repair" after repairing or replacing the ignition system (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA

    OK
  68. CHECK FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Suspected Area

      Proceed to

      A/C Signal

      Air Conditioner FB Val

      Power Steering Signal

      A/C Signal display changes from OFF to ON*1

      Value is shown

      -

      A/C system (for manual air conditioning system)

      A

      A/C system (for automatic air conditioning system)

      B

      Value is 0 L/s

      Does not change from OFF

      -

      C

      *2

      D

      *3

      Changes from OFF to ON

      Power steering system

      A/C Signal display does not change from OFF*1

      -

      Changes from OFF to ON

      Does not change from OFF

      -

      Tip:
      • *1: Check not only the ON/OFF state of the air conditioner but also the change in air conditioner load.

      • *2: for CVT Models

      • *3: for Manual Transaxle Models

      • The normal value for the ISC learned value is engine displacement (liters) x 0.9.

      • Even if the results are normal, the power steering system or A/C system may have been malfunctioning. If there are no problems with other parts, inspect the power steering system or A/C system.

    A

    CHECK AIR CONDITIONING SYSTEM

    B

    CHECK AIR CONDITIONING SYSTEM

    D

    CHECK FREEZE FRAME DATAClick here

    C
  69. CHECK FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Suspected Area

      Proceed to

      Electrical Load Signal 1 (2) or Electric Load Feedback Val

      Electric Load Feedback Val

      Difference between Engine Speed and SPD (NT)

      Vehicle Speed

      Electrical Load Signal 1 (2) display changes from OFF to ON*1, or value displayed for Electric Load Feedback Val increases*1

      Value displayed for Electric Load Feedback Val changes

      -

      -

      Electrical load signal circuit

      C

      Value displayed for Electric Load Feedback Val does not change

      At least 1 of the 5 sets of freeze frame data is less than 100 rpm

      Less than 15 km/h (9.3 mph)

      CVT system

      B

      15 km/h (9.3 mph) or more

      -

      A

      All 5 sets of freeze frame data are 100 rpm or more

      -

      -

      Electrical Load Signal 1 (2) display does not change from OFF, or value displayed for Electric Load Feedback Val does not increase

      -

      At least 1 of the 5 sets of freeze frame data is less than 100 rpm

      Less than 15 km/h (9.3 mph)

      CVT system

      B

      15 km/h (9.3 mph) or more

      -

      A

      All 5 sets of freeze frame data are 100 rpm or more

      -

      -

      Tip:
      • *1: If the Electrical Load Signal 1 (2) display changes from OFF to ON, or the "Electric Load Feedback Val" increases, it probably is a malfunction due to a change in electrical load. Check the generator and the continuity and connections between the generator and ECM.

      • If the vehicle speed is 15 km/h (9.3 mph) or less and the difference between Engine Speed and SPD (NT) is 100 rpm or less, inspect the CVT. (Depending on the rate of vehicle deceleration, the engine speed may have decreased due to the CVT lock-up release being late.)

      • The normal value for the ISC learned value is engine displacement (liters) x 0.9.

      • Even if the results are normal, the electrical load signal system or CVT system may have been malfunctioning. If there are no problems with other parts, inspect the electrical load system or CVT system.

    B

    CHECK CVT SYSTEM

    C

    CHECK GENERATOR CIRCUIT

    A
  70. CHECK FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item for DTC P1605

      Suspected Area

      Proceed to

      Shift SW Status (P Range)

      Shift SW Status (N Range)

      Neutral Position SW Signal

      P and N position are both OFF in at least one data set

      ON when shift lever in D or R

      Park/Neutral position switch assembly

      A

      OFF when shift lever in D or R

      CVT system

      B

      All 5 sets of freeze frame data are ON

      -

      -

      C

      Tip:

      Even if the results are normal, the park/neutral position switch assembly or CVT system may have been malfunctioning. If there are no problems with other parts, inspect the park/neutral position switch assembly or CVT system.

    A

    INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY

    B

    CHECK CVT SYSTEM

    C

    CHECK FOR INTERMITTENT PROBLEMS

  71. CHECK FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored.

      Result

      Freeze Frame Data Item for DTC P1605

      Suspected Area

      Proceed to

      Electrical Load Signal 1 (2) or Electric Load Feedback Val

      Electric Load Feedback Val

      Electrical Load Signal 1 (2) display changes from OFF to ON*1, or value displayed for Electric Load Feedback Val increases*1

      Value displayed for Electric Load Val changes

      Electrical load signal circuit

      A

      Value displayed for Electric Load Val does not change

      -

      B

      Electrical Load Signal 1 (2) display does not change from OFF, or value displayed for Electric Load Feedback Val does not increase

      -

      -

      Tip:
      • *1: If the Electrical Load Signal 1 (2) display changes from OFF to ON, or the "Electric Load Feedback Val" increases, it probably is a malfunction due to a change in electrical load. Check the generator and the continuity and connections between the generator and ECM.

      • The normal value for the ISC learned value is engine displacement (liters) x 0.9.

      • Even if the results are normal, the electrical load signal system may have been malfunctioning. If there are no problems with other parts, inspect the electrical load system.

    A

    CHECK GENERATOR CIRCUIT

    B

    CHECK FOR INTERMITTENT PROBLEMS

  72. CHECK FREEZE FRAME DATA

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).

      Result

      Freeze Frame Data Item

      Result

      Suspected Area

      Proceed to

      Throttle Sensor Position, Calculate Load

      Calculate Load decreases while Throttle Sensor Position increases

      Mass air flow meter sub-assembly

      A

      Calculate Load does not decrease while Throttle Sensor Position increases

      -

      B

    B

    CHECK TERMINAL VOLTAGE (POWER SOURCE OF FUEL INJECTOR ASSEMBLY)Click here

    A
  73. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY

    1. Remove the mass air flow meter sub-assembly.

    2. Check for foreign matter in the air flow passage of the mass airflow meter sub-assembly.

      Result

      Result

      Proceed to

      Visible foreign matter is not present

      A

      Visible foreign matter is present

      B

      Tip:

      Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly (Click here).

    B

    REPLACE MASS AIR FLOW METER SUB-ASSEMBLY

    A
  74. CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY - ECM)

    1. Check the harnesses and connectors, referring to DTC P0102 inspection procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK
  75. PERFORM DRIVE TEST

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Start the engine and warm it up until the engine coolant temperature stabilizes.

      Tip:

      The A/C switch and all accessory switches should be off.

    5. Idle the engine.

    6. Using the GTS, read the value of Calculate Load in the Data List.

      Powertrain > Engine and ECT > Data List

      Tester Display

      Calculate Load

      Standard

      Data List

      Specified Condition

      Calculate Load

      90 to 110% of the current value of the vehicle

      Tip:

      Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE MASS AIR FLOW METER SUB-ASSEMBLY

    OK
  76. CHECK TERMINAL VOLTAGE (POWER SOURCE OF FUEL INJECTOR ASSEMBLY)

    1. Check the harness and connectors, referring to Fuel Injector Circuit procedure (Click here).

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

      • A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. (There may be an electrical malfunction in the wiring shared by all the cylinders.)

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR FUEL INJECTOR ASSEMBLY POWER SOURCE CIRCUIT

    OK
  77. CHECK IGNITION SYSTEM

    1. Perform ignition system On-vehicle Inspection (Click here).

      Tip:

      Perform "Inspection After Repair" after repairing or replacing the ignition system (Click here).

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA

    OK
  78. PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP/SPEED)

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump/Speed.

      Powertrain > Engine and ECT > Active Test

      Tester Display

      Control the Fuel Pump / Speed

    5. Check whether the fuel pump operating sound occurs when performing the Active Test on the GTS.

      Standard

      GTS Operation

      Specified Condition

      ON

      Operating sound heard

      OFF

      Operating sound not heard

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

      Tip:
      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • While performing the Active Test, make sure that there is no fuel leakage from the pipes, no signs that fuel has leaked, and no fuel smell.

      • If the fuel pump operating noise is abnormal, proceed to step 79.

    B

    CHECK FUEL SYSTEMClick here

    A
  79. INSPECT FUEL PUMP

    1. Inspect the fuel pump (Click here).

      Tip:

      Perform "Inspection After Repair" after replacing the fuel pump (Click here).

    Result

    Proceed to

    OK

    NG

    OK

    CHECK FUEL PUMP CONTROL CIRCUIT

    NG

    REPLACE FUEL PUMP

  80. CHECK FUEL SYSTEM

    1. Check the fuel system.

      • Check the fuel pump operation.

      • Check the fuel leaks.

      • Check the fuel pressure.

      • Perform the Active Test [Control the All Cylinder Fuel Cut].

      Tip:

      For the fuel system On-vehicle Inspection, refer to the following procedures (Click here).

      Result

      Result

      Proceed to

      Abnormal

      A

      Normal

      B

    B

    CHECK FOR INTERMITTENT PROBLEMS

    A
  81. CHECK FUEL SYSTEM

    1. Check for foreign matter such as iron particles around the fuel pump (fuel pump, fuel pump filter and inside the fuel tank), and for signs that the fuel pump was stuck.

      Result

      Result

      Proceed to

      There is no foreign matter and no signs that fuel pump was stuck

      A

      There is foreign matter or signs that fuel pump was stuck

      B

      Tip:

      If there is foreign matter such as iron particles on the fuel pump, fuel filter or fuel tank, remove the foreign matter.

    B

    REPAIR OR REPLACE FUEL SYSTEM

    A
  82. CHECK FUEL SYSTEM

    1. Check the fuel system.

      • Check the fuel pump operation.

      • Check the fuel leaks.

      • Check the fuel pressure.

      • Perform the Active Test [Control the All Cylinder Fuel Cut].

      Tip:
      • For the fuel system On-vehicle Inspection, refer to the following procedures (Click here).

      • Perform "Inspection After Repair" after replacing the fuel pump (Click here).

    Result

    Proceed to

    OK

    NG

    OK

    END

    NG

    REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA