HV RELAY ASSEMBLY INSTALLATION

PROCEDURE

1. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

   CAUTION:

   Wear insulated gloves and use insulated tools.

   1. Install the hybrid battery junction block assembly with the 3 nuts.

      7.5 N*m

      76 kgf*cm

      66 in.*lbf

      Note:

      If the hybrid battery junction block assembly has been dropped, replace it with a new one.

   2. 

      Connect the 4 connectors.

      Note:

      Make sure that the connectors are securely attached.

   3. 

      *a	Ground Terminal

      Using an insulated tool wrapped with electrical tape, connect the 2 No. 5 floor wires (high-voltage cables) and ground terminal with the 3 nuts.

      9.0 N*m

      92 kgf*cm

      80 in.*lbf

2. HIGH VOLTAGE CABLE CONNECTION CONDITION

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3. INSTALL NO. 2 HYBRID VEHICLE BATTERY SHIELD REINFORCEMENT

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4. INSTALL REAR SEAT ASSEMBLY

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5. INSTALL NO. 1 INVERTER RESERVE TANK BRACKET (for 2WD)

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6. CONNECT INVERTER RESERVE TANK ASSEMBLY

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7. CONNECT WIRE HARNESS

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8. INSTALL SERVICE PLUG GRIP

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9. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

   Note:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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