BRAKE ACTUATOR(w/o VSC) REMOVAL

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click hereClick hereClick here).

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click hereClick hereClick hereClick here).

  3. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    1. for 2AR-FE:

      Click here

    2. for 3ZR-FE:

      Click here

  4. DRAIN BRAKE FLUID

    Note:

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  5. DISCONNECT BRAKE LINE

    1. C274689

      Using a union nut wrench, disconnect the 6 brake lines from the brake actuator.

    2. C274690C01

      Use tags or make a memo to identify the places to reconnect.

      Tip:

      • *1: to front wheel cylinder RH

      • *2: to front wheel cylinder LH

      • *3: to rear wheel cylinder RH

      • *4: to rear wheel cylinder LH

      • *5: from front master cylinder

      • *6: from rear master cylinder

  6. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET

    1. Release the lock lever and disconnect the brake actuator connector.

      C274691C01

      *A

      for 3ZR-FE

      *B

      for 2AR-FE
      Note:

      Be careful not to allow brake fluid to enter the removed connector.

    2. C274692

      Disconnect the brake tube clamp from the bracket.

    3. C274693

      Remove the 3 nuts and actuator with bracket.

      Note:

      Be careful not to damage the brake tubes.