WINDSHIELD GLASS INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER


    1. A005EWAE01

      Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.

      Note

      Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Using a brush or a sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

      A005CQGE01
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch *2 Windshield Glass Edge Side
      Standard Dimension
      Area Dimension
      a 13.7 to 14.7 mm (0.539 to 0.578 in.)

      Note

      Only the 2-piece type No. 2 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

  3. INSTALL WINDSHIELD OUTSIDE MOULDING (for Standard Roof)


    1. Using a brush or a sponge, coat the application area of a new windshield outside moulding with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A005CNPE01
      Text in Illustration
      *A Back Side

      Install the windshield outside moulding onto the windshield glass, as shown in the illustration.

  4. INSTALL WINDSHIELD OUTSIDE MOULDING LH (for Glass Roof)


    1. Using a brush or a sponge, coat the application area of a new windshield outside moulding LH with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A005D3WE01
      Text in Illustration
      *A Back Side

      Install the windshield outside moulding LH onto the windshield glass, as shown in the illustration.

  5. INSTALL WINDSHIELD OUTSIDE MOULDING RH (for Glass Roof)

    Tech Tips

    Use the same procedure as for the LH side.

  6. INSTALL WINDSHIELD OUTSIDE SUB MOULDING (for Glass Roof)


    1. Using a brush or a sponge, coat the application area of a new windshield outside sub moulding with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A005DBAE01

      Install the windshield outside sub moulding onto the windshield glass, as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 1.5 to 3.5 mm (0.0591 to 0.138 in.)

      Note

      Center the windshield outside sub moulding so that the distance from each end to the edges of the windshield glass is equal.

  7. INSTALL WINDOW GLASS ADHESIVE DAM


    1. Using a brush or a sponge, coat the application area of a new window glass adhesive dam with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the window glass adhesive dam onto the windshield glass, as shown in the illustration.

      A005AHRE01
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch *2 Window Glass Adhesive Dam
      *3 Alignment Mark (Ceramic Notch) - -
      Standard Dimension
      Area Dimension
      a 2.6 mm (0.102 in.)

  8. INSTALL WINDSHIELD GLASS


    1. A005E39E01
      Text in Illustration
      *1 Matchmark

      Position the windshield glass.


      1. Using suction cups, place the windshield glass in the correct position.

      2. Check that the whole contact surface of the windshield glass rim is perfectly even.

      3. Align the matchmarks on the windshield glass and vehicle body.

        Note

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass.

    2. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A005ATFE03
      Text in Illustration
      *1 Primer M *2 Brush
      *3 Adhesive *4 Edge of Curved Surface
      *a CORRECT *b WRONG

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or a sponge, coat the adhesive application area with Primer G.

      A005AMBE01
      Text in Illustration
      *A Back Side *B for Standard Roof
      *C for Glass Roof - -
      *1 Primer G *2 Ceramic Notch
      *3 Adhesive Center - -
      Standard Dimension
      Area Dimension
      a 9.8 mm (0.386 in.) or more
      b 9.6 mm (0.378 in.) or more
      c 7.5 mm (0.295 in.)
      d 7.3 mm (0.287 in.)
      e 9.8 mm (0.386 in.) or more
      f 19.0 mm (0.748 in.) or more

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    4. Apply adhesive to the windshield glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A0059UOE02

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass as shown in the illustration.

        A005AAXE01
        Text in Illustration
        *A Back Side *B for Standard Roof
        *C for Glass Roof - -
        *1 Adhesive *2 Ceramic Notch
        *3 Adhesive Center - -
        Standard Dimension
        Area Dimension
        a 9.5 mm (0.374 in.)
        b 6.6 mm (0.260 in.)
        c 8.0 mm (0.315 in.)

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. A005E39E01
      Text in Illustration
      *1 Matchmark

      Install the windshield glass.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass.

      2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  9. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  10. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

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  11. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

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  12. INSTALL INNER REAR VIEW MIRROR COVER (w/ EC Mirror)

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  13. CONNECT ROOF HEADLINING ASSEMBLY

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  14. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  15. INSTALL FRONT VENTILATOR ASSEMBLY

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  16. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

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  17. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

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  18. INSTALL FRONT WIPER ARM HEAD CAP

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