HYBRID / BATTERY CONTROL SERVICE DATA

Table 1. RESERVE TANK CAP (for Inverter)

Item

Specified Condition

Standard value (for brand-new cap)

94 to 123 kPa (1.0 to 1.2 kgf/cm2, 13.6 to 18 psi)

Minimum standard value (for used cap)

94 kPa (1.0 kgf/cm2, 13.6 psi)

Table 2. COOLANT

Capacity

Classification

1.5 liters (1.6 US qts, 1.3 Imp. qts)

Use only "TOYOTA Super Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).

Table 3. RELAY

Item

Tester Connection

Condition

Specified Condition

Ignition Control Relay (IGCT)

Resistance

3 - 5

Auxiliary battery voltage is not applied across terminals 1 and 2

10 kΩ or higher

Auxiliary battery voltage is applied across terminals 1 and 2

Below 1 Ω

Hybrid Water Pump Relay (INV W/PMP)

Resistance

3 - 5

Auxiliary battery voltage is not applied across terminals 1 and 2

10 kΩ or higher

Auxiliary battery voltage is applied across terminals 1 and 2

Below 1 Ω

Table 4. HYBRID BATTERY JUNCTION BLOCK

Item

Tester Connection

Condition

Specified Condition

SMRB

Resistance

x2-1 (+) - t5-1(CBI)

Auxiliary battery voltage is not applied between terminals y1-4 (SMRB) and y1-2 (GND)

10 kΩ or higher

Auxiliary battery voltage is applied between terminals y1-4 (SMRB) and y1-2 (GND)

Below 1 Ω

y1-4 (SMRB) - y1-2 (GND)

-40 to 80°C (-40 to 176°F)

18.4 to 36.3 Ω

SMRG

Resistance

x3-1 (-) - t6-1(CEI)

Auxiliary battery voltage is not applied between terminals y1-1 (SMRG) and y1-2 (GND)

10 kΩ or higher

Auxiliary battery voltage is applied between terminals y1-1 (SMRG) and y1-2 (GND)

Below 1 Ω

y1-1 (SMRG) - y1-2 (GND)

-40 to 80°C (-40 to 176°F)

18.4 to 36.3 Ω

SMRP

Resistance

x3-1 (-) - t6-1(CEI)

Auxiliary battery voltage is not applied between terminals y1-3 (SMRP) and y1-2 (GND)

10 kΩ or higher

Auxiliary battery voltage is applied between terminals y1-3 (SMRP) and y1-2 (GND)

28.5 to 31.5 Ω

y1-3 (SMRP) - y1-2 (GND)

-40 to 80°C (-40 to 176°F)

112 to 274 Ω

Table 5. SERVICE PLUG GRIP

Service plug grip

Always

Below 1 Ω