INTAKE MANIFOLD INSTALLATION

PROCEDURE

  1. INSTALL STUD BOLT (w/ Stud Bolt)

    Tip:

    If a stud bolt is deformed or the threads are damaged, replace it.

    1. A235776

      Using an E6 "TORX" socket wrench, install the 2 stud bolts to the intake manifold.

      5.0 N*m

      51 kgf*cm

      44 in.*lbf

  2. INSTALL INTAKE MANIFOLD

    1. Install the engine cover joint to the intake manifold.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

    2. Install a new No. 1 intake manifold to head gasket to the intake manifold.

    3. Temporarily install the intake manifold stay and intake manifold with the 5 bolts and 2 nuts.

    4. A296082C01
      V100135

      Bolt

      V100136

      Nut

      Tighten the 5 bolts and 2 nuts to the specified torque in several steps.

      28 N*m

      286 kgf*cm

      21 ft.*lbf

    5. Connect the ventilation hose and No. 1 vacuum transmitting hose to the intake manifold and slide the 2 clips to secure them.

    6. Connect the No. 1 fuel vapor feed hose and No. 3 air hose to the intake manifold.

    7. Connect the wire harness clamp, No. 2 air hose and connector.

    8. Install the wire harness clamp bracket with the engine cover joint.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

    9. Install the wire harness clamp bracket with the bolt.

      15 N*m

      153 kgf*cm

      11 ft.*lbf

    10. Engage the 4 wire harness clamps.

  3. INSTALL THROTTLE BODY ASSEMBLY