CYLINDER BLOCK(w/ Glow Plug Controller) REPLACEMENT

PROCEDURE

1. REPLACE STRAIGHT PIN

   1. Remove the 9 straight pins shown in the illustration from the cylinder block sub-assembly.

      

      *a	Front Side	*b	Upper Side
      *c	Rear Side	*d	Lower Side
      *e	LH Side	-	-

   2. Using a plastic hammer, tap in 9 new straight pins.

      

      *a	Front Side	*b	Upper Side
      *c	Rear Side	*d	Lower Side
      *e	LH Side	*f	18.0 mm (0.709 in.)
      *g	8.5 to 9.5 mm (0.335 to 0.374 in.)	*h	22.0 mm (0.866 in.)
      *i	11.5 to 12.5 mm (0.453 to 0.492 in.)	*j	12.0 mm (0.472 in.)
      *k	5.5 to 6.5 mm (0.217 to 0.256 in.)	-	-

2. REPLACE STUD BOLT

   1. Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the cylinder block sub-assembly.

   2. 

      Using an E6 "TORX" socket wrench, install the 2 stud bolts to the cylinder block sub-assembly.

      6.0 N*m

      61 kgf*cm

      53 in.*lbf