MANUAL TRANSAXLE ASSEMBLY INSTALLATION

CAUTION / NOTICE / HINT

Note:

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE

  1. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

    1. Coat a new O-ring with gear oil.

    2. Install the O-ring to the speedometer driven hole cover sub-assembly.

    3. Install the speedometer driven hole cover sub-assembly to the manual transmission case with the bolt.

      5.5 N*m

      56 kgf*cm

      49 in.*lbf

  2. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    Click here

  3. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  4. INSPECT CLUTCH PIPE LINE

    Click here

  5. INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  6. INSTALL CLUTCH ACCUMULATOR ASSEMBLY

    Click hereClick hereClick hereClick here

  7. INSTALL REAR ENGINE MOUNTING BRACKET

    C277985C01

    *a

    Temporarily

    1. Temporarily install the rear engine mounting bracket with the 4 bolts.

    2. Tighten the 4 bolts of the rear engine mounting bracket in the order shown in the illustration.

      45 N*m

      459 kgf*cm

      33 ft.*lbf

  8. INSTALL ENGINE MOUNTING BRACKET LH

    1. Clean the bolts and the installation holes in the engine mounting bracket LH.

    2. C277984C01

      *a

      Temporarily

      Apply adhesive to the 4 bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Temporarily install the engine mounting bracket LH with the 4 bolts.

    4. Tighten the 4 bolts of the engine mounting bracket LH in the order shown in the illustration.

      64 N*m

      653 kgf*cm

      47 ft.*lbf

  9. INSTALL FRONT ENGINE MOUNTING BRACKET

    C277983C01

    *a

    Temporarily

    1. Temporarily install the front engine mounting bracket with the 4 bolts.

    2. Tighten the 4 bolts of the front engine mounting bracket in the order shown in the illustration.

      64 N*m

      653 kgf*cm

      47 ft.*lbf

  10. INSTALL MANUAL TRANSAXLE ASSEMBLY

    1. Align the input shaft with the clutch disc and install the manual transaxle to the engine.

      Note:

      • Make sure that the dowel pins are not loose, bent, damaged or scratched and then install the transaxle onto the engine with the contact surfaces of the engine and transaxle flat against each other.

      • Insert the dowel pins into the dowel holes securely so that the end face of the transaxle assembly fits close against the engine assembly before tightening the bolts.

    2. C277982C02

      *a

      Temporarily

      Temporarily install the manual transaxle assembly with the bolt (*a).

    3. Tighten the 3 bolts labeled A in the order shown in the illustration, and then install the 7 bolts labeled B and C.

      for Bolt A

      64 N*m

      653 kgf*cm

      47 ft.*lbf

      for Bolt B

      46 N*m

      469 kgf*cm

      34 ft.*lbf

      for Bolt C

      44 N*m

      449 kgf*cm

      32 ft.*lbf

  11. INSTALL WIRE HARNESS CLAMP BRACKET

    1. Install the wire harness clamp bracket with the bolt.

      19 N*m

      194 kgf*cm

      14 ft.*lbf

    2. Connect the back-up light connector, 2 clamps and engine wire to the manual transaxle assembly.

    3. Install the engine wire with the bolt.

      19 N*m

      194 kgf*cm

      14 ft.*lbf

  12. INSTALL STARTER ASSEMBLY

    Click here

  13. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

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