СТАРТЕР (для моделей мощностью 1,4 кВт) ПОВТОРНАЯ СБОРКА


  1. INSTALL STARTER CLUTCH SUB-ASSEMBLY


    1. A01DWKQE01

      Apply high-temperature grease to the starter clutch sub-assembly, idler gear, steel ball, return spring, clutch roller and retainer.

    2. Insert the steel ball into the starter clutch hole.

    3. Insert the return spring into the starter clutch hole.

    4. Install the starter clutch sub-assembly, idler gear, retainer and clutch roller to the starter drive housing.

    5. A01DW7P

      Install the starter drive housing to the magnet starter switch with the 2 screws.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }

  2. INSTALL STARTER ARMATURE ASSEMBLY


    1. A01DV2H

      Apply high-temperature grease to the armature bearing.

    2. Install the starter armature to the starter yoke.

  3. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. Install a new O-ring to the groove of the starter yoke.

    2. Install the starter brush holder to the starter yoke.

    3. Install the 4 starter brushes to the starter brush holder.


      1. A01DZZO

        Using a screwdriver, pull back the spring.

      2. Install the brush to the brush holder.

        Note

        Make sure that the positive (+) lead wires are not grounded.

    4. A01DW7E

      Install the commutator end frame with the 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  4. INSTALL STARTER YOKE ASSEMBLY


    1. Install a new O-ring to the groove of the starter yoke.

    2. A01DYRYE01

      Align the protrusion of the starter yoke with the groove of the magnet starter switch.

    3. A01E2X7

      Install the starter yoke with the 2 through bolts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }

    4. Connect the lead wire to terminal C with the nut.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }