1KD-FTV VACUUM PUMP DISASSEMBLY


  1. REMOVE VACUUM PUMP UNION


    1. B007R7Q

      Fix the vacuum pump in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Remove the union bolt, vacuum pump union and 2 gaskets.

  2. REMOVE CHECK VALVE SUB-ASSEMBLY


    1. B007TNY

      Remove the check valve and gasket.

  3. REMOVE VACUUM PUMP END COVER


    1. B007UVZ

      Remove the 3 bolts.

    2. B007U2T

      Place the vacuum pump in a vise between aluminum plates.

    3. Using a 5 mm pin punch and hammer, tap out the 2 straight pins.

    4. Remove the vacuum pump end cover and 2 O-rings.

  4. REMOVE VACUUM PUMP BLADE


    1. B007UGW

      Remove the vacuum pump rotor together with the 5 vacuum pump blades.

      Note

      Be careful not to drop the vacuum pump blades.

    2. Remove the 5 vacuum pump blades from the vacuum pump rotor.

  5. REMOVE VACUUM PUMP GEAR


    1. B007US0

      Fix the vacuum pump gear in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Remove the gear lock nut.

    3. Remove the vacuum pump gear and woodruff key.

  6. REMOVE VACUUM PUMP SHAFT


    1. B007Q20

      Using a plastic hammer, tap out the vacuum pump shaft.

  7. REMOVE VACUUM PUMP BEARING


    1. B007T27E01

      Using snap ring pliers, remove the snap ring.

    2. B007QWH

      Using a 17 mm socket wrench and press, press out the vacuum pump bearing.