FUNCTION OF MAIN COMPONENTS
| Component | Function | |
|---|---|---|
| Engine Stop and Start ECU | Sends either an engine stop or restart signal to the ECM according to the signals from each sensor and switch. | |
| Engine Stop and Start ECU | Backup Boost Converter |
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| Park/Neutral Position Switch Assembly*1 | Detects whether the shift lever position is in park/neutral and sends a signal to the engine stop and start ECU via the ECM. | |
| Clutch Switch Assembly*2 | Recognizes that the clutch pedal is depressed and sends a signal to the engine stop and start ECU. | |
| Neutral Position Switch*2 | Recognizes that the shift lever is in N and sends a signal to the engine stop and start ECU. | |
| Brake Vacuum Pressure Sensor | Detects the brake booster vacuum pressure and sends a signal to the engine stop and start ECU. | |
| Hood Lock Assembly | Engine Hood Courtesy Switch | Detects whether the hood is open or closed and sends a signal to the engine stop and start ECU. |
| Front Door Courtesy Light Switch Assembly (Driver Side) | Detects whether the driver door is open or closed and sends a signal to the engine stop and start ECU via the main body ECU (multiplex network body ECU) via CAN communication. | |
| Front Seat Inner Belt Assembly (Driver Side) | Front Seat Belt Buckle Switch (Driver Side) | Detects whether or not the driver's seat belt has been fastened, and sends a signal to the engine stop and start ECU via the main body ECU (multiplex network body ECU) via CAN communication. |
| Air Conditioning Amplifier Assembly | Sends an outside temperature signal and A/C switch signal to the engine stop and start ECU. | |
| Combination Meter Assembly | Stop and Start Indicator Light |
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| Stop and Start Cancel Indicator Light |
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| Multi-information Display |
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| Stop and Start System Cancel Switch (Ecorun Cancel Switch Assembly) | Operation of the system can be canceled by pressing the stop and start system cancel switch (ecorun cancel switch assembly). Pressing the switch again or turning the power source off and back on restores the operation of the system. | |
| ECM |
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| Skid Control ECU | Sends a vehicle speed signal to the engine stop and start ECU. | |
| Center Airbag ECU Assembly | Sends airbag deployment information in the event of a collision and a deceleration signal to the engine stop and start ECU. | |
| Main Body ECU (Multiplex Network Body ECU) | Sends a front door courtesy light switch assembly (driver side) signal and front seat belt buckle switch (driver side) signal to the engine stop and start ECU. | |
| Power Steering ECU Assembly | Sends an electrical power steering assist signal to the engine stop and start ECU. | |
| Electric Oil Pump for CVT*1 | Holds the CVT oil pressure during idle stop. | |
| Battery Sensor (Battery State Sensor Assembly) | Detects the battery charging and discharging amount and sends a signal to the ECM. | |
| Stop Light Switch Assembly*1 | Detects a brake pedal released condition and sends a signal to the engine stop and start ECU via the ECM. | |
| Accelerator Pedal Sensor Assembly*1 | Detects an accelerator pedal opening angle and sends a signal to the engine stop and start ECU via the ECM. | |
| Crank Position Sensor | Detects the crankshaft angle when the engine is stopped and sends this information to the ECM. | |
| Transmission Valve Body Assembly*1 | CVT Fluid Temperature Sensor | Detects the CVT fluid temperature. |
| Engine Coolant Temperature Sensor | Sends the coolant temperature to the engine stop and start ECU via the ECM. | |
| Generator Assembly | Sends the generator assembly generation condition to the engine stop and start ECU via the ECM. | |
*1: Models with CVT
*2: Models with manual transaxle
FUNCTION
Settings of Stop and Start System
Using the steering pad switch on the steering pad switch assembly and the multi-information display on the combination meter assembly, the engine stop operation time due to stop and start control when the air conditioning system is on can be changed between "Standard" and "Extended" (the stop and start system has priority).
SYSTEM CONTROL
Early Stage Injection Control
Early stage injection control shortens the time it takes the engine to restart after the stop and start system stops the engine, thus allowing smooth initial acceleration.
The ECM memorizes the crankshaft angle detected by the crank position sensor when the engine is stopped by the stop and start system.
The ECM judges the injection required and decides which cylinder to ignite when the driver does restart operation. The ECM then uses this information as it starts the engine.
Hill-start Assist Function (Models with CVT)
The driving force (creep phenomenon) of a former CVT vehicle is regulated by depressing the brake pedal while stopped, and the driving force is transmitted by releasing the brake pedal when starting the vehicle. However, when starting a stop and start system equipped vehicle with its engine stopped due to the activation of the idle stop function, there is a short time delay before the driving force is generated as the engine will start after the brake pedal is released.
The hill-start assist function is a system to assist starting of a stop and start system equipped vehicle on a slope to deal with the situation described above, retaining the brake hydraulic pressure until sufficient driving force is generated.
Tech Tips
The hill-start assist function operates even on level roads.
The brakes may produce sounds, but this is not a malfunction.
Brake pedal response may change and vibrations may be generated, but this is not a malfunction.
System Prohibit Control
For safety, battery protection, comfort and ECU learning reasons, the engine stop and start ECU prohibits stop and start system operation if any one of the following conditions is met.
| Prohibition Reason | Condition |
|---|---|
| Safety | If the engine is started with the hood open, such as when jump starting, engine restart operation cannot be ensured. Therefore, stop and start system operation will be prohibited. The operation of the system will be restored on the next trip. |
| If the driver door or hood is opened before the engine stops, stop and start system operation will be prohibited for safety reasons. | |
| The brake booster vacuum is insufficient. | |
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| Battery Protection | While recharging, stop and start system operation will be disabled. The recharging continues for 0.5 to 1 hour, and is carried out approximately every about 30 hours or driving. |
| When the idling stop rate becomes higher than the predetermined rate, stop and start system operation will be disabled. | |
| When the battery becomes low and the battery integrated current value drops to below the threshold value, stop and start operation will be disabled. | |
| Comfort | If the air conditioning is on when the outside temperature is high or low and the evaporator temperature is high, stop and start system operation will be prohibited. |
| If the air conditioning is on when the outside temperature is low, stop and start system operation will be prohibited. | |
| If the heater is on when the outside temperature is low and the engine coolant temperature is low, stop and start system operation will be prohibited. | |
| If the front DEF switch and blower switch are on, stop and start system operation will be prohibited. | |
| ECU Learning | ECU learning is not complete.* |
| Operation | If the vehicle is stopped while the steering wheel is being operated, stop and start system operation will be prohibited. |
*: If the value learned by the ECU has been cleared by disconnecting the battery or for another reason, stop and start system operation will be prohibited until ECU learning is complete.
Warning Control
If any of the following operations are performed while the engine is stopped due to system control, the system will not restart the engine. The driver will be warned by a buzzer, or the engine will be regarded as stalled or will be restarted.
| Operation | Warning Control |
|---|---|
| Hood is opened. | The engine status changes to 'stalled' or is restarted. |
| Driver seat belt is unfastened. | The engine is restarted. |
Operating Conditions at Engine Stop and Restart (Models with CVT)
The engine may stop if all of these conditions are detected.
| Item | Operating Condition | |
|---|---|---|
| Idle Stop | Engine Coolant Temperature | 40°C to 105°C (104°F to 221°F) |
| CVT Oil Temperature | 25°C to 111°C (77°F to 231.8°F) | |
| Driver Door | Closed | |
| Brake Booster Vacuum | Sufficient brake booster vacuum | |
| Stop and Start System Cancel Switch (Ecorun Cancel Switch Assembly) | Off condition | |
| Road Gradient | -8° to 8° | |
| Vehicle Speed | Vehicle speed changes from a constant speed to 0 km/h. | |
| Engine Speed | 1200 r/min or less | |
| Shift Lever Position | D, M | |
| Driver's Seat Belt | 3 seconds or more elapse after the seat belt is fastened. | |
| Engine Hood | Closed | |
| Battery Voltage | 7.6 V or more at engine restart | |
| Battery Temperature | -10°C (14°F ) to 70°C (158°F)*1 | |
| Battery Integrated Current*2 | When the integrated current value meets any of the following conditions:
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| Air Conditioning | The cooling, heating and defrost functions are not operating. | |
| ECU Learning | Completed | |
| Ambient Temperature | -5°C (23°F) or more | |
| Steering Operation | Not operated | |
Tech Tips
*1: When the battery temperature becomes 75°C or higher, control is prohibited. After control is prohibited and the battery temperature falls to 70°C or lower, control is performed.
*2: Regarding Battery Integrated Current
In the stop and start system, the engine stop and start ECU switches the system control mode (stop and start system control permitted/prohibited) based on the battery condition (charge/discharge condition) to protect the battery and to ensure stable engine restarting performance.
The battery charge-discharge condition is determined from the integrated current value calculated from the battery sensor (battery state sensor assembly) signal. The integrated current value is obtained by multiplying the current (ampere) detected by the battery sensor (battery state sensor assembly). by the time (seconds), and is expressed in the unit A-sec. This can be measured by the Global TechStream (GTS).
The engine stop and start ECU determines the power charge based on the integrated current value and prohibits stop and start system control if the value is below the threshold, because the battery might not be able to start the engine. The threshold varies according to the battery temperature and battery charge condition.
*3: After the integrated current value becomes -14342 A-sec or less, in order to charge the battery, control is prohibited until the value becomes -13478 A-sec or more.
*4: After the integrated current value becomes -6912 A-sec or less, in order to charge the battery, control is prohibited until the value becomes -6048 A-sec or more.
*5: After the integrated current value becomes -4838 A-sec or less, in order to charge the battery, control is prohibited until the value becomes -3974 A-sec or more.
*6: After the integrated current value becomes -864 A-sec or less, in order to charge the battery, control is prohibited until the value becomes 0 A-sec or more.
The engine will restart if any of these conditions are detected.
| Item | Operating Condition | |
|---|---|---|
| Engine Restart | Brake Booster Vacuum | Insufficient brake booster vacuum |
| Air Conditioning | When the air conditioning is on and a timer in the air conditioning amplifier assembly completes. | |
| When the automatic blower function is operating and a timer in the air conditioning amplifier assembly completes. Otherwise, a timer in the engine stop and start ECU completes. | ||
| Stop and Start System Cancel Switch (Ecorun Cancel Switch Assembly) | The stop and start system cancel switch (ecorun cancel switch ass is turned on. | |
| Battery |
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| Driver's Door | The driver's door is opened. | |
| Driver's Seat Belt | The driver's seat belt is unfastened. | |
| Vehicle Speed | A vehicle speed signal is input. | |
| Accelerator Pedal | The accelerator pedal is depressed. | |
| Brake Pedal | The brake pedal is released or the master cylinder perssure is 10 Mpa or more. | |
| Shift Lever | The shift lever is moved from D or M to P, R or N. | |
| Steering Operation | The steering wheel is operated. | |
Operating Conditions at Engine Stop and Restart (Models with Manual Transaxle)
The engine may stop if all of these conditions are detected.
| Item | Operating Condition | |
|---|---|---|
| Idle Stop | Engine Coolant Temperature | 40°C to 105°C (104°F to 221°F) |
| Driver Door | Closed | |
| Brake Booster Vacuum | Sufficient brake booster vacuum | |
| Stop and Start System Cancel Switch (Ecorun Cancel Switch Assembly) | Off condition | |
| Vehicle Speed | Vehicle speed changes from a constant speed to 0 km/h. | |
| Engine Speed | 1200 r/min or less | |
| Accelerator Pedal Condition | Released | |
| Clutch Pedal | Released | |
| Shift Lever Position | Neutral | |
| Driver's Seat Belt | 3 seconds or more elapse after the seat belt is fastened. | |
| Engine Hood | Closed | |
| Battery Voltage | 6.5 V or more at engine start | |
| Battery Temperature | -10°C (14°F ) to 70°C (158°F)*1 | |
| Battery Integrated Current*2 | When the integrated current value meets any of the following conditions:
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| Air Conditioning | The cooling, heating and defrost functions are not operating. | |
| ECU Learning | Completed | |
| Ambient Temperature | -5°C (23°F) or more | |
| Steering Operation | Not operated | |
Tech Tips
*1: When the battery temperature becomes 75°C or higher, control is prohibited. After control is prohibited and the battery temperature falls to 70°C or lower, control is performed.
*2: Regarding Battery Integrated Current
In the stop and start system, the engine stop and start ECU switches the system control mode (stop and start system control permitted/prohibited) based on the battery condition (charge/discharge condition) to protect the battery and to ensure stable engine restarting performance.
The battery charge-discharge condition is determined from the integrated current value calculated from the battery sensor (battery state sensor assembly) signal. The integrated current value is obtained by multiplying the current (ampere) detected by the battery sensor (battery state sensor assembly). by the time (seconds), and is expressed in the unit A-sec. This can be measured by the Global TechStream (GTS).
The engine stop and start ECU determines the power charge based on the integrated current value and prohibits stop and start system control if the value is below the threshold, because the battery might not be able to start the engine. The threshold varies according to the battery temperature and battery charge condition.
*3: After the integrated current value becomes -14342 A-sec or less, in order to charge the battery, control is prohibited until the value becomes -13478 A-sec or more.
*4: After the integrated current value becomes -6912 A-sec or less, in order to charge the battery, control is prohibited until the value becomes -6048 A-sec or more.
*5: After the integrated current value becomes -4838 A-sec or less, in order to charge the battery, control is prohibited until the value becomes -3974 A-sec or more.
*6: After the integrated current value becomes -864 A-sec or less, in order to charge the battery, control is prohibited until the value becomes 0 A-sec or more.
The engine will restart if any of these conditions are detected.
| Item | Operating Condition | |
|---|---|---|
| Engine Restart | Brake Booster Vacuum | Insufficient brake booster vacuum |
| Air Conditioning | When the air conditioning is on and a timer in the air conditioning amplifier assembly completes. | |
| When the automatic blower function is operating and a timer in the air conditioning amplifier assembly completes. Otherwise, a timer in the engine stop and start ECU completes. | ||
| Stop and Start System Cancel Switch (Ecorun Cancel Switch Assembly) | The stop and start system cancel switch (ecorun cancel switch assembly) is turned on. | |
| Battery |
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| Driver's Door | The driver's door is opened. | |
| Driver's Seat Belt | The driver's seat belt is unfastened. | |
| Vehicle Speed | A vehicle speed signal is input. | |
| Clutch Pedal | The clutch pedal is depressed. | |
| Steering Operation | The steering wheel is operated. | |
DIAGNOSIS
When the engine stop and start ECU detects a malfunction and CAN communication is normal, the engine stop and start ECU records information related to the malfunction. Furthermore, the stop and start indicator light in the combination meter assembly blinks to inform the driver that CAN communication is normal.
The engine stop and start ECU also stores Diagnostic Trouble Codes (DTCs) related to malfunctions. DTCs can be read using the Global TechStream (GTS).