MANUAL TRANSAXLE SYSTEM PROBLEM SYMPTOMS TABLE

Tip:

Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Table 1. Manual Transaxle System

Symptom

Suspected Area

Link

Abnormal noise

Oil level (Low)

Click hereClick hereClick hereClick here

Oil (Wrong)

-

Clutch release with bearing cylinder assembly (Worn or damaged)

Click here

Clutch disc (Worn or damaged)*1

Click here

Synchronizer ring (Input shaft) (Worn or damaged)

Click here

Synchronizer ring (Output shaft) (Worn or damaged)

Click here

Gear (Input shaft) (Worn or damaged)

Click here

Gear (Output shaft) (Worn or damaged)

Click here

Bearing (Input shaft) (Worn or damaged)

Click here

Bearing (Output shaft) (Worn or damaged)

Click here

Bearing (Differential case) (Worn or damaged)

Click hereClick hereClick here

Oil leak

Oil level (High)

Click hereClick hereClick hereClick here

Gasket (Damaged)

Click hereClick hereClick here

Oil seal (Worn or damaged)

Click hereClick here

Clutch release with bearing cylinder assembly (Worn or damaged)

Click here

Hard shifting or impossible to shift

Oil (Wrong)

-

Clutch (Dragging)

Click here

Shift and select lever assembly (Worn or damaged)

Click here

Control cable (Faulty)

Click hereClick here

Shift fork (Input shaft) (Worn)

Click here

Shift fork (Output shaft) (Worn)

Click here

Synchronizer ring (Input shaft) (Worn or damaged)

Click here

Synchronizer ring (Output shaft) (Worn or damaged)

Click here

Shift key spring (Input shaft) (Worn or damaged)

Click here

Shift key spring (Output shaft) (Worn or damaged)

Click here

Gear (Input shaft) (Worn or damaged)

Click here

Gear (Output shaft) (Worn or damaged)

Click here

Hub sleeve (Input shaft) (Worn or damaged)

Click here

Hub sleeve (Output shaft) (Worn or damaged)

Click here

Jumps out of gear or shift lever moves excessively

Shift fork (Input shaft) (Worn)

Click here

Shift fork (Output shaft) (Worn)

Click here

Hub sleeve (Input shaft) (Worn or damaged)

Click here

Hub sleeve (Output shaft) (Worn or damaged)

Click here

Gear (Input shaft) (Worn or damaged)

Click here

Gear (Output shaft) (Worn or damaged)

Click here

Bearing (Input shaft) (Worn or damaged)

Click here

Bearing (Output shaft) (Worn or damaged)

Click here

*1: If the clutch torsional damper springs are worn, they can produce a load-related noise similar to a bad bearing or gear rattle.