TURBOCHARGER REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during turbocharger sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

  • Replacement of air fuel ratio sensor

  • Gas leak from exhaust system is repaired

 Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here

PROCEDURE


  1. DRAIN ENGINE OIL

    Click here

  2. DRAIN COOLANT (for Intercooler)

    Click here

  3. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (TWC: Front Catalyst)

    Click here

  4. DISCONNECT NO. 1 TURBO WATER HOSE


    1. B007Y2S

      Slide the clip and disconnect the No. 1 turbo water hose from the No. 1 turbo water pipe sub-assembly.

  5. DISCONNECT NO. 2 INTERCOOLER WATER HOSE


    1. B007WRL

      Slide the clip and disconnect the No. 2 intercooler water hose from the No. 1 turbo water pipe sub-assembly.

  6. DISCONNECT INLET TURBO OIL PIPE SUB-ASSEMBLY


    1. B007X2AC01
      *1 Union Bolt

      Remove the 2 bolts and union bolt and disconnect the inlet turbo oil pipe sub-assembly from the cylinder block sub-assembly.

    2. Remove the No. 1 union bolt gasket from the union bolt.

  7. REMOVE TURBOCHARGER SUB-ASSEMBLY


    1. B007ZE5

      Disconnect the intake air control valve (air by-pass valve assembly) connector and wire harness clamp from the turbocharger sub-assembly.

    2. B00805U

      Disconnect the vacuum transmitting hose assembly from the waste gate valve actuator with bracket assembly.

    3. B007Z6U

      Remove the 4 nuts and turbocharger sub-assembly from the cylinder head sub-assembly.

    4. B007ZJF

      Remove the exhaust manifold to head gasket from the cylinder head sub-assembly.

    5. B007XA4

      Remove the outlet No. 1 turbo oil gasket from the turbo oil inlet pipe sub-assembly.

  8. REMOVE INLET COMPRESSOR ELBOW


    1. B00800D

      Remove the 2 nuts and inlet compressor elbow from the turbocharger sub-assembly.

    2. Remove the inlet compressor gasket from the turbocharger sub-assembly.

  9. REMOVE NO. 1 TURBO WATER PIPE SUB-ASSEMBLY


    1. B007YKE

      Remove the bolt, 2 nuts and No. 1 turbo water pipe sub-assembly from the turbocharger sub-assembly.

    2. B007XNH

      Remove the water by-pass gasket from the turbocharger sub-assembly.

  10. REMOVE INLET TURBO OIL PIPE SUB-ASSEMBLY


    1. B00800W

      Remove the 2 nuts and inlet turbo oil pipe sub-assembly from the turbocharger sub-assembly.

    2. B007Z47

      Remove the inlet turbo oil gasket from the turbocharger sub-assembly.